Engine Mechanical:
Engine assembly, disassembly, inspection, troubleshooting, repairs for L83 (5.7L V8), L98 (5.7L Tuned Port Injection V8).
Engine Fuel System:
Fuel injection system (TPI), fuel pump, injectors, fuel pressure regulator, diagnosis and repair.
Engine Ignition System:
Ignition coil, distributor (if applicable), spark plugs, wiring, diagnostic procedures.
Engine Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, troubleshooting.
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, lubrication system diagnosis.
Transmission Manual:
CL467 4-speed automatic transmission: overhaul, diagnosis, repair, fluid specifications.
Transmission Automatic:
BorgWarner T-5 5-speed manual transmission: overhaul, diagnosis, repair, fluid specifications.
Drivetrain:
Driveshaft, U-joints, rear axle assembly, differential, CV joints, repair and maintenance.
Brakes System:
Front and rear disc brakes, ABS system (Bosch ABS II), brake fluid, hydraulic components, caliper overhaul, rotor replacement, troubleshooting.
Suspension System:
Independent front and rear suspension, control arms, ball joints, bushings, shock absorbers, springs, alignment specifications, repair.
Steering System:
Power steering rack and pinion, steering column, tie rods, power steering fluid, troubleshooting, repair.
Electrical System Charging:
Alternator, battery, voltage regulator, wiring diagrams, testing and repair.
Electrical System Starting:
Starter motor, ignition switch, starter solenoid, troubleshooting.
Electrical System Lighting:
Headlights, taillights, interior lights, exterior lights, bulb specifications, wiring.
Electrical System Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, oil pressure gauge, warning lights, dashboard diagnostics.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, fiberglass repair, paint codes, trim removal and installation.
Body Interior:
Seats, dashboard, door panels, carpeting, headliner, interior trim, HVAC controls, sound insulation.
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system: components, refrigerant handling, diagnosis, repair, service procedures.
Diagnostics Troubleshooting:
Comprehensive diagnostic procedures, fault code retrieval (OBD-I), symptom-based troubleshooting for all major systems.
Routine Maintenance:
Oil changes, fluid checks and changes, filter replacements, spark plug replacement, tune-ups.
Component Removal Installation:
Detailed step-by-step instructions for removing and installing virtually every component.
Engine Rebuilding:
Complete engine overhaul procedures, including machining specifications and assembly.
Transmission Overhaul:
Detailed procedures for the overhaul of both the automatic and manual transmissions.
Brake System Repair:
Pad and rotor replacement, caliper service, bleeding the brake system, ABS diagnostics and repair.
Suspension Alignment:
Front and rear wheel alignment procedures and specifications.
Electrical Diagnostics:
Wiring diagrams, electrical component testing, troubleshooting electrical faults.
Body Repair:
Procedures for minor and major body repairs, including fiberglass repair.
Depth Level:
Comprehensive Workshop Level: Covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and body repair.
Diagrams Illustrations:
Includes detailed diagrams, schematics, exploded views, and illustrations for clarity.
Torque Specifications:
Precise torque specifications for all fasteners and critical components.
Diagnostic Charts:
Troubleshooting charts and flowcharts to aid in diagnosing issues efficiently.
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type.
Transmission Fluid Change:
Automatic: every 30,000-50,000 miles. Manual: every 50,000-75,000 miles.
Coolant Change Interval:
Every 2 years or 30,000 miles.
Spark Plug Replacement:
Every 30,000-60,000 miles depending on plug type (platinum recommended).
Engine Oil Type:
API SF or SG; Viscosity 10W-30 or 5W-30 (check owner's manual for specific recommendations).
Engine Oil Capacity:
Approx. 5 US quarts (with filter)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron-III (or equivalent)
Common Wear Items:
Urethane suspension bushings, aging rubber components (hoses, seals), ABS sensor failures, power steering leaks.
Tpi System Quirks:
Can be sensitive to vacuum leaks and sensor issues; requires proper diagnosis.
Interior Wear:
Driver's seat bolster wear, dashboard cracks (UV exposure), window lift motor issues.
