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Chevrolet Chevy HHR 2.0L 2.2L 2.4L Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy HHR Codes Platform: GM Delta platform Generation First Generation Years: 2006-2011 👋 Introduction Market Position Segment: Compact Crossover/Hatchback, retro styling. Competitive Analysis...
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Chevrolet Chevy HHR 2.0L 2.2L 2.4L Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy HHR
Codes
Platform:
GM Delta platform
Generation
First Generation Years:
2006-2011
👋 Introduction
Market Position
Segment:
Compact Crossover/Hatchback, retro styling.
Competitive Analysis
Competitors:
Scion xB, Kia Soul, Nissan Cube, potentially some smaller SUVs like the Honda CR-V or Toyota RAV4 (though positioned differently).
Key Features
Styling:
Distinctive retro-inspired styling, reminiscent of the Chevrolet HHR Panel Delivery Truck and the 1949-1955 Chevrolet Suburban.
Practicality:
Spacious interior for its class, flexible cargo area with fold-flat rear seats, available roof rack system.
Performance Variant:
SS (Super Sport) model offered a potent turbocharged engine and sport-tuned suspension for enhanced performance.
📋 Manual Details
Coverage Areas
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011
Engine Variants Covered:
2.0L Turbocharged (LSJ/LNF), 2.2L Ecotec (LE5), 2.4L Ecotec (LE5/LE8)
Trim Levels Covered:
All trims (LS, 1LT, 2LT, SS, etc.)
Transmission Types Covered:
Manual and Automatic Transmissions
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system, engine performance diagnostics, powertrain control module (PCM) diagnostics.
Transmission:
Manual transmission (M22/MX0), Automatic transmission (AF17/F23), clutch system, driveline, axle shafts, CV joints.
Brakes:
Front disc brakes (vented), rear drum brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), parking brake system, brake fluid specifications.
Electrical:
12V battery system, charging system (alternator), starting system, lighting system (headlights, taillights, interior), power windows, power door locks, mirrors, wiper system, horn, fuse block layout, wiring diagrams, diagnostic connectors (OBD-II).
Chassis:
Front suspension (MacPherson struts), rear suspension (torsion beam), steering system (electric power steering), wheels and tires, wheel alignment specifications.
Body:
Body structure, exterior panels (doors, hood, tailgate), interior trim, seats, HVAC system (heating, ventilation, air conditioning), body electrical.
Procedures Included
Maintenance:
Oil change, filter replacement, coolant flush, spark plug replacement, brake fluid service, tire rotation, air filter replacement, cabin air filter replacement.
Repair:
Engine component replacement (pistons, rings, valves), transmission overhaul, brake caliper replacement, suspension component replacement, exhaust system repair, fuel pump replacement, alternator replacement.
Diagnostics:
Troubleshooting flowcharts, diagnostic trouble codes (DTCs) interpretation, electrical system diagnosis, engine performance analysis, emission control system testing.
Installation:
Accessory installation, body panel replacement, interior component replacement.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to in-depth engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution printable pages, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Digital (Downloadable)
Paper Type
Paper Format:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 2 2L Ecotec:
2.2L Ecotec I4 (LE5), DOHC, 16 valves. Approx. 149 hp @ 5600 rpm, 152 lb-ft @ 4200 rpm. Naturally aspirated.
Engine 2 4L Ecotec:
2.4L Ecotec I4 (LE5/LE8), DOHC, 16 valves. Approx. 175 hp @ 6200 rpm, 165 lb-ft @ 4800 rpm (LE5), 182 hp @ 6300 rpm, 170 lb-ft @ 4800 rpm (LE8 - variable valve timing).
Engine 2 0L Turbocharged Ss:
2.0L Ecotec Supercharged/Turbocharged I4 (LSJ/LNF). Approx. 260 hp @ 5300 rpm, 260 lb-ft @ 2000 rpm (LNF).
Performance
Compression Ratio 2 2L:
10.4:1
Compression Ratio 2 4L:
10.4:1 (LE5), 11.4:1 (LE8)
Compression Ratio 2 0L Turbo:
8.8:1 (LNF)
Fuel System
Injection Type:
Electronic Port Fuel Injection (MPI) for naturally aspirated, Direct Injection (DI) for LNF turbo.
Fuel Type:
Unleaded gasoline (87 octane recommended for NA, 91 octane recommended for SS)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (M22 for 2.2L/2.4L, Getrag F23 for SS)
Optional
Transmission Type:
4-speed Automatic Transmission (AF17/F23)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch for manual transmissions.
📐 Dimensions
Exterior
Length:
Approx. 171.5 inches (4356 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 63.1 inches (1603 mm)
Wheelbase:
Approx. 101.4 inches (2575 mm)
Cargo
Cargo Volume Seats Up:
Approx. 25.9 cubic feet (733 liters)
Cargo Volume Seats Down:
Approx. 62.7 cubic feet (1775 liters)
Weights
Curb Weight Start:
Approx. 3100 lbs (1406 kg) for base models
Curb Weight Ss:
Approx. 3300 lbs (1497 kg) for SS models
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-star (for 2006-2007 models tested)
NHTSA Frontal Passenger:
5-star (for 2006-2007 models tested)
IIHS Roof Strength:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional or Standard depending on trim and year, often integrated with stability control.
Stability Control:
StabiliTrak Electronic Stability Control (often standard on higher trims or later models)
Passive Features
Airbags:
Front airbags, front side-impact airbags. Available roof rail airbags on some models.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD/MP3 player. Available premium sound system, SiriusXM satellite radio.
Connectivity:
Auxiliary audio input jack. Available Bluetooth connectivity on later models or as an accessory.
Driver Assistance
Cruise Control:
Standard on most trims.
Remote Keyless Entry:
Available on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type. Check manual for specifics.
Air Filter Replacement:
Recommended every 30,000 miles (48,000 km) or as needed based on driving environment.
Spark Plug Replacement 2 2L 2 4L:
Typically iridium spark plugs rated for 100,000 miles (160,000 km).
Transmission Fluid Change Auto:
Recommended every 45,000-60,000 miles (72,000-96,000 km) for automatic transmission fluid (ATF).
Fluid Specifications
Engine Oil 2 2L 2 4L:
SAE 5W-30 API SN or higher. Refer to manual for specific Dexos recommendation if applicable for later models.
Engine Oil 2 0L Turbo:
SAE 5W-30 API SN or higher, likely requiring Dexos synthetic oil for optimal performance and protection.
Coolant:
GM Approved Long-Life Antifreeze/Coolant (blue or green, depending on year and type). Typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Power Steering Fluid:
Dexron III/VI ATF or specific electric power steering fluid depending on system.
Known Issues
Oil Leaks:
Valve cover gasket and oil pan gasket leaks can occur over time.
Suspension:
Front struts and rear torsion beam bushings can wear, leading to noise or poor handling.
Turbocharger Ss:
Early LNF turbo models sometimes experienced turbocharger issues or oil consumption if not properly maintained.
Evap System:
Evaporative Emission Control System (EVAP) purge solenoid issues can trigger Check Engine lights.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chevrolet, a division of General Motors (GM).
Model Evolution
Design Inspiration:
Inspired by Chevrolet's history of utility vehicles, particularly the HHR Panel Delivery Truck and retro styling trends.
Production
Assembly Location:
Ramos Arizpe, Coahuila, Mexico
Production Years Global:
2005 (MY2006) - 2011
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good ratings in IIHS frontal offset crash tests for certain model years.
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