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Chevrolet Chevy Spark Complete Workshop Service Repair Manual 2011
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🏷️ Basic Information Identification Make: Chevrolet Model: Chevy Spark Model Variant: Spark Year: 2011 Chassis Code: M300 Platform: GM Gamma II Platform 👋 Introduction Market Position Segment: Subcompact Car /...
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🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Chevy Spark
Model Variant:
Spark
Year:
2011
Chassis Code:
M300
Platform:
GM Gamma II Platform
👋 Introduction
Market Position
Segment:
Subcompact Car / City Car
Target Audience:
Budget-conscious urban commuters, first-time car buyers, economy-focused consumers
Competitive Analysis
Key Competitors:
Hyundai Accent, Kia Rio, Toyota Yaris, Ford Fiesta, Honda Fit
Key Features
Vehicle Focus:
Affordability, fuel efficiency, compact size for urban maneuverability, practicality
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain and repair the vehicle effectively, reducing labor costs and extending vehicle life.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count:
Extensive (Specific count not provided, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnosis, repair, timing systems, lubrication, cooling, fuel injection, emissions control
Transmission:
Manual and automatic transmission service, repair, overhaul, fluid changes, clutch system
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering column, tie rods, rack and pinion
Brakes:
Front and rear brake systems (disc/drum), ABS, hydraulic lines, parking brake
Electrical System:
Battery, charging system, starting system, lighting, ignition system, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, glass, interior trim, structural components
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Safety Systems:
Airbag system, seatbelts, SRS components
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation
Troubleshooting:
Diagnostic procedures, common fault finding, symptom-based troubleshooting
Repair:
Step-by-step repair instructions for all major vehicle components and systems
Overhaul:
Complete engine and transmission overhaul procedures
Diagnostics:
On-board diagnostics (OBD-II) interpretation, scan tool usage, diagnostic trouble codes (DTCs)
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications
Wiring Diagrams:
Detailed electrical wiring schematics for all systems
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical system repairs.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typical for well-formatted PDFs)
Printable:
Yes
Print Quality:
High-resolution, clear diagrams and text
Binding Type
Binding:
Not Applicable (Downloadable PDF)
Paper Type
Paper Type:
Not Applicable (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
B12SED (for 1.2L)
Engine Type:
Inline 3-Cylinder (Global engine, variations existed)
Displacement:
1.0L (approx. 999 cc) or 1.2L (approx. 1206 cc) depending on market/configuration
Bore X Stroke:
Varies by specific engine variant (e.g., for 1.2L: 72.0 mm x 73.0 mm)
Compression Ratio:
Typically around 10.5:1 to 11.0:1
Performance
Horsepower:
Approximately 70-85 hp (52-63 kW) depending on engine variant
Torque:
Approximately 65-75 lb-ft (88-102 Nm) depending on engine variant
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (potentially)
Cooling System
Type:
Liquid-cooled, pressurized system
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (SMT)
Optional
Transmission Type:
4-speed Automatic Transmission (AT)
Features
Clutch Type:
Single dry plate clutch (Manual)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to specific manual for exact spec)
Automatic Transmission Fluid:
Dexron VI or equivalent (Refer to specific manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3695 mm (145.5 in)
Width:
Approx. 1597 mm (62.9 in)
Height:
Approx. 1520 mm (59.8 in)
Wheelbase:
Approx. 2375 mm (93.5 in)
Cargo
Cargo Volume Rear Seats Up:
Approx. 200 Liters (7.1 cu ft)
Cargo Volume Rear Seats Down:
Approx. 870 Liters (30.7 cu ft)
Weights
Curb Weight:
Approx. 940-1000 kg (2072-2205 lbs) depending on transmission and trim
Gross Vehicle Weight Rating:
Approx. 1370 kg (3020 lbs)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
4-star (for the 2011 model year in some markets/tests)
IIHS Small Overlap Front:
Not Rated or Poor (common for early subcompacts in this test)
Active Features
ABS:
Standard Anti-lock Braking System
Ebs:
Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Esc:
Standard Electronic Stability Control (ESC) (may vary by market)
Passive Features
Airbags:
Front airbags (driver and passenger), Side airbags (front), Curtain airbags (front and rear) depending on trim
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD/MP3 player with auxiliary input. Optional SiriusXM satellite radio.
Display:
Optional LCD display for audio information. No advanced touchscreens or navigation typically found on base models.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rarely equipped on this model year.
Connectivity
Bluetooth:
Available on higher trim levels for hands-free calling.
Usb Port:
Available on higher trim levels for media playback and device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for iridium-tipped spark plugs (if equipped).
Coolant Flush:
Every 60,000 miles (96,000 km) or 5 years.
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or higher (Refer to specific manual for exact spec).
Coolant:
GM Gen 2 ESH-M251825 (Orange) or equivalent silicate-free coolant.
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Problems:
Early models may experience minor electrical gremlins, occasional transmission shifting issues, and potential for suspension wear due to light-duty components.
Engine Reliability:
Generally reliable for its class, but consistent maintenance is key. Small displacement engines can be sensitive to neglect.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, founded in 1911, has a long history of producing a wide range of vehicles, from trucks and sports cars to economy cars.
Model Evolution
Spark Genesis:
The Spark (originally the Daewoo Matiz, then Chevrolet Matiz, then the M300 platform for the Spark) was developed to compete in the burgeoning global small car market.
2011 Introduction:
The 2011 model year marked a significant redesign and global rebranding of the platform as the Chevrolet Spark, aiming for wider international market acceptance.
Production
Production Location:
Primarily South Korea (GM Korea), but assembled in various locations globally for different markets.
🏆 Awards & Recognition
Recognitions
Previous Incarnations:
The Chevrolet Spark's predecessor, the Daewoo Matiz, received various accolades in different markets for its economy and city-driving capabilities.
Ratings
Fuel Economy Awards:
Often cited for its impressive fuel economy, a key selling point in its segment.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for its production year and market.