🏷️ Basic Information

Make:

Chevrolet

Model:

Volt

Generation:

First Generation

Model Years Covered:

2012, 2013

Chassis Code:

PHEV1

👋 Introduction

Vehicle Segment:

Compact Hatchback / Extended Range Electric Vehicle (EREV)

Unique Selling Proposition:

Pioneering EREV technology, offering electric-only driving for daily commutes with a gasoline engine for extended range.

Key Competitors:

Nissan Leaf (BEV), Toyota Prius Plug-in Hybrid

Electrification Strategy:

Voltec powertrain system featuring a battery pack, electric motors, and a small gasoline engine as a generator.

Design Philosophy:

Aerodynamic design for improved efficiency, innovative powertrain integration.

📋 Manual Details

Coverage Scope:

Complete Workshop Service Repair Manual

Estimated Pages:

Over 2000 (typical for comprehensive service manuals of this era)

Manual Category:

Workshop Service Repair Manual

Primary Language:

English

File Format:

PDF Download

📖 Manual Coverage

Powertrain:

Electric Drive Unit (EDU), Extended Range Electric Motor, Regenerative Braking System, Battery Pack (Volt's Voltec System)

Engine And Fuel:

1.4L Ecotec Gasoline Range Extender Engine (LLT), Fuel Tank and Lines, Exhaust System

Transmission:

Electric Drive Unit (eCVT-like functionality), Power Split Device

Chassis And Suspension:

Front and Rear Suspension, Steering System, Brakes (including regenerative braking integration)

Electrical And Electronics:

High Voltage Battery Management System (BMS), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting, Wiring Diagrams, Fuses, Relays

Body And Interior:

Body Panels, Doors, Seats, HVAC System, Interior Trim, Safety Restraints (Airbags)

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Tire Rotation, Battery Coolant Service

Diagnostics And Troubleshooting:

Fault Code Diagnosis, Symptom-Based Troubleshooting, Electrical System Diagnostics, Powertrain Diagnostics

Repair And Overhaul:

Engine Overhaul, Transmission (EDU) Repair, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, Battery Pack Servicing (limited to module replacement/testing where applicable)

Component Removal And Installation:

Detailed instructions for replacing virtually all major and minor components

Depth Of Information:

Comprehensive, covering everything from basic fluid checks to complex electrical system diagnostics and powertrain component rebuilds.

Diagnostic Tools:

Information on diagnostic trouble codes (DTCs), scan tool usage, and specialized procedures may be included.

📊 Manual Specifications

PDF Quality:

Typically high-resolution scans of original factory manuals, optimized for readability and searchability.

Printable:

Yes, the PDF format is generally designed to be printable.

Binding Method:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Type:

Range Extender Engine (Gasoline)

Engine Code:

LLT (GM Ecotec family)

Displacement:

1.4 Liters (1398 cc)

Cylinders:

4

Configuration:

Inline

Valvetrain:

DOHC, 16 Valves

Gasoline Engine Horsepower:

84 hp @ 4800 rpm

Gasoline Engine Torque:

96 lb-ft @ 3800 rpm

Electric Motor Peak Horsepower:

149 hp

Electric Motor Peak Torque:

273 lb-ft

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

9.3 gallons (35.2 L)

Ignition System:

Electronic Ignition

🔧 Transmission

Transmission Type:

Electric Drive Unit (EDU) with Power Split Device

Optional Transmission:

N/A

Drive Modes:

Hold, Sport, Normal, Mountain

Power Delivery:

Electric motors drive the wheels directly; gasoline engine acts as a generator to recharge the battery or provide power.

Regenerative Braking:

Integral part of the transmission's operation, capturing energy during deceleration.

📐 Dimensions

Length:

177.1 inches (4498 mm)

Width:

70.7 inches (1796 mm)

Height:

57.1 inches (1450 mm)

Wheelbase:

106.5 inches (2705 mm)

Passenger Volume:

82.1 cu ft (2.32 m³)

Cargo Volume Rear Seats Up:

10.6 cu ft (0.30 m³)

Cargo Volume Rear Seats Down:

19.4 cu ft (0.55 m³)

Curb Weight:

3775 lbs (1712 kg)

Gross Vehicle Weight Rating:

4695 lbs (2130 kg)

🛡️ Safety Features

NHTSA Front Crash Rating:

5-Star (Overall)

IIHS Side Impact Rating:

Good

ABS:

Yes

Traction Control:

Yes

Electronic Stability Control:

Yes (StabiliTrak)

Airbags Front:

Driver and Passenger Frontal, Knee

Airbags Side:

Front and Rear Side-Curtain, Front Seat-Mounted Side

Seatbelts:

3-point front and rear with pretensioners

💡 Technology Features

Infotainment System:

Chevrolet MyLink with touchscreen interface

Audio System:

AM/FM stereo with CD player, MP3 playback, USB port, auxiliary input.

Rearview Camera:

Standard on most trims

Parking Sensors:

Optional

Bluetooth:

Standard for hands-free calling and audio streaming

Charging Port:

Standard J1772 charging port for Level 1 and Level 2 charging

🔧 Maintenance

Engine Oil Change Interval:

Every 7,500 miles (12,070 km) or 12 months, whichever comes first. Use synthetic oil.

Engine Air Filter Replacement:

Approximately every 30,000-50,000 miles (48,000-80,000 km), or as per manual inspection.

Cabin Air Filter Replacement:

Every 20,000-30,000 miles (32,000-48,000 km) or annually.

Brake Fluid Change:

Inspect every 30,000 miles (48,000 km), replace as needed based on condition.

Battery Coolant Replacement:

Initial change at 150,000 miles (241,400 km), then every 50,000 miles (80,000 km) or 5 years thereafter.

Engine Oil Type:

SAE 0W-30 Full Synthetic (API SN, ILSAC GF-5)

Engine Oil Capacity:

4.0 quarts (3.8 L) with filter

Battery Coolant Type:

Dex-Cool (GM P/N 19372363 or equivalent purple coolant)

Transmission Fluid Type:

Dexron VI (for planetary gearset lubrication within EDU)

Common Wear Items:

Brake pads (due to regenerative braking, wear can be less than expected but should be monitored), 12V battery, tires.

Powertrain Concerns:

Occasional issues with battery cooling systems, charging port components, and software glitches related to powertrain management.

Range Extender Engine Concerns:

Potential for oil consumption in high-mileage engines, ignition coil issues.

📚 Vehicle History

Manufacturer History:

Chevrolet, a division of General Motors, has a long history of automotive innovation and manufacturing.

Volt Introduction:

The Chevrolet Volt was introduced as a groundbreaking EREV, aiming to address range anxiety associated with pure EVs.

First Generation Timeline:

Launched for the 2010 model year in the US, with significant updates for the 2012 and 2013 model years.

Manufacturing Location:

Detroit-Hamtramck Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Green Car Of The Year:

Awarded Green Car of the Year by Green Car Journal (2011 model year, influencing perception of later models)

Epa Electric Range:

Approximately 38 miles (61 km) for 2013 model

Epa Mpge:

101 MPGe combined (electric), 37 MPG combined (gasoline)