🏷️ Basic Information

Make:

Chevrolet

Model:

Volt

Year:

2016

Platform Code:

Gen 2 Volt (AH Platform)

👋 Introduction

Segment:

Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid Electric Vehicle (PHEV)

Competitors:

Toyota Prius Plug-in Hybrid, Ford C-Max Energi, BMW i3 (Range Extender)

Powertrain Type:

Revolutionary Voltec powertrain system combining electric drive and a small internal combustion engine for range extension.

Design Philosophy:

Aerodynamically optimized body, lightweight materials, focus on efficiency and electric-first propulsion.

📋 Manual Details

Region:

Global (primarily North American specifications)

Estimated Pages:

1500-2000+ (typical for comprehensive workshop manuals)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

1.5L DOHC L3A (Voltec Extended-Range Electric Vehicle) Plug-in Hybrid System, Electric Drive Unit (EDU), Battery Pack (HV Battery), Battery Coolant System, On-Board Charger, Generator/Range Extender Engine, Power Control Module (PCM)

Chassis:

Front/Rear Suspension, Steering System, Braking System (including Regenerative Braking), Wheels, Tires, Chassis Control Systems

Electrical:

12V Battery System, Charging System (AC/DC), High Voltage System, Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, Lighting (Exterior/Interior), HVAC Electrical Components, Sensor Networks (CAN Bus, LIN Bus)

Body And Interior:

Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Restraints (Airbags, Seatbelts), Glass, Wipers, Mirrors

Maintenance:

Scheduled Maintenance (Oil Changes, Filter Replacements, Coolant Checks), Tire Rotation, Brake Inspections, Battery Health Checks

Diagnostics And Troubleshooting:

Diagnostic Trouble Codes (DTCs) Interpretation, Symptom-Based Troubleshooting, Electrical System Diagnosis, Hybrid System Diagnosis, Engine Performance Issues

Repair And Replacement:

Engine Component Replacement, Transmission/Drive Unit Service, Battery Pack Servicing (Limited Access), Suspension Component Replacement, Brake Component Replacement, Electrical Component Replacement, Body Panel Repair/Replacement, Interior Component Repair/Replacement

Special Procedures:

High Voltage System Safety Precautions, Battery Pack De-energization, On-Board Charger Diagnostics, Regenerative Braking System Calibration, Software Updates/Programming

Depth:

Comprehensive (from basic maintenance to complete component overhaul and advanced diagnostics)

📊 Manual Specifications

Quality:

High-Resolution, Searchable Text, Printable

Suitability:

Suitable for digital viewing and selective printing of sections

Format Type:

Digital Download (PDF)

Irrelevant:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

L3A (Voltec 1.5L DOHC Inline-3)

Displacement:

1.5 Liters (1490 cc)

Configuration:

Inline 3-cylinder, Atkinson Cycle

Horsepower Engine:

83 hp @ 5600 rpm (for range extension)

Torque Engine:

100 lb-ft @ 3600 rpm (for range extension)

Electric Drive Unit Hp:

149 hp

Electric Drive Unit Torque:

294 lb-ft

Fuel Type:

Unleaded Gasoline (for range extender)

Fuel Delivery:

Multi-port Fuel Injection (MPFI)

🔧 Transmission

Type:

Electric Drive Unit (EDU) with single reduction gear and integrated generator

Drive Modes:

Normal, Sport, Mountain, Hold, Charge

Regenerative Braking:

Integrated into EDU for efficient energy recovery

📐 Dimensions

Length:

171.7 inches

Width:

68.3 inches

Height:

56.2 inches

Wheelbase:

104.5 inches

Passenger Volume:

84.7 cu ft

Front Headroom:

39.7 inches

Front Legroom:

42.2 inches

Rear Headroom:

37.1 inches

Rear Legroom:

30.9 inches

Cargo Volume Rear Seats Up:

10.7 cu ft

Cargo Volume Rear Seats Down:

19.4 cu ft

Curb Weight:

3560 lbs

Gross Vehicle Weight Rating:

4586 lbs

🛡️ Safety Features

NHTSA Overall Rating:

5-Star (for model year 2016)

IIHS Top Safety Pick:

Yes (for model year 2016)

Traction Control:

Standard

Electronic Stability Control:

Standard (StabiliTrak)

Anti Lock Brakes:

Standard (ABS)

Driver Assistance Optional:

Forward Collision Alert, Lane Departure Warning, Rear Vision Camera

Airbags:

Frontal, Side-Impact, Knee Airbags (Driver and Passenger)

Seatbelts:

3-Point with Pretensioners and Load Limiters

High Voltage Safety:

Integrated safety systems for high-voltage battery pack

💡 Technology Features

System Name:

Chevrolet MyLink

Display:

8-inch diagonal color touch-screen

Features:

AM/FM/SiriusXM Satellite Radio, Bluetooth connectivity, USB ports, Apple CarPlay, Android Auto integration (depending on trim/options).

Available Features:

Forward Collision Alert, Lane Departure Warning, Rear Vision Camera, Parking Assist (rear).

Telematics:

OnStar integration with 4G LTE Wi-Fi hotspot capability.

Features:

Customizable driving modes, energy usage tracking, charging scheduling, regenerative braking control.

🔧 Maintenance

Engine Oil Change:

Refer to manual; typically based on usage and time, but less frequent than conventional vehicles due to range-extender operation.

Tire Rotation:

Every 7,500 miles or as needed based on wear.

Brake Fluid Change:

Every 2 years or 45,000 miles (typical, consult manual).

Coolant Change Engine:

GM Dex-Cool coolant, interval varies (e.g., 150,000 miles or 5 years initially, then every 5 years/75,000 miles).

Cabin Air Filter:

Every 15,000 miles or 1 year.

Engine Oil Type:

SAE 0W-20 Full Synthetic (GM dexos1™ Gen 2 or equivalent)

Engine Oil Capacity:

4.2 US quarts (4.0 liters)

Coolant Type Engine:

GM P/N 19353911 (Dex-Cool Extended Life)

Coolant Capacity Engine:

Approx. 7.1 US quarts (6.7 liters)

Brake Fluid Type:

DOT 3 Premium

High Voltage Battery Coolant:

Proprietary GM fluid (specific type and maintenance procedure critical, consult manual)

Battery Management System:

Potential for battery degradation over extended periods or extreme climate usage.

Range Extender Engine:

Some reports of increased engine noise or minor performance issues in earlier models; Gen 2 improved this.

Charging System:

Rare instances of charging port or onboard charger issues, typically resolved with software updates or component replacement.

📚 Vehicle History

Brand:

Chevrolet, a division of General Motors, with a long history of innovation in automotive engineering.

First Generation:

Launched in 2010 (Gen 1 Volt), revolutionized the plug-in hybrid market.

Second Generation:

Introduced for the 2016 model year (Gen 2 Volt), featuring a larger battery, improved electric range, and a more refined powertrain.

Manufacturing Location:

Detroit-Hamtramck Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Green Car Of The Year:

Often recognized in Green Car of the Year awards for its innovative powertrain.

Epa Electric Range:

Approximately 53 miles (EPA estimated) on a full charge.

Epa Combined Mpge:

106 MPGe (miles per gallon equivalent)

Bev Certification:

Not a Battery Electric Vehicle (BEV); it's an Extended-Range Electric Vehicle (EREV).