Chevrolet Cobalt 2008 2009 2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Cobalt Years Covered: 2008, 2009, 2010 Codes Product Code Reference: CHEV-COB-0810-FSM-DL Generation Cobalt Generation: Second Generation (2005-2010) 👋 Introduction Market Position Vehicle Segment:...

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类型: Car

斯库: 480107

标签: 2008 2009 2010 Car Cars Chevrolet Cobalt

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Cobalt

Years Covered:

2008, 2009, 2010

Codes

Product Code Reference:

CHEV-COB-0810-FSM-DL

Generation

Cobalt Generation:

Second Generation (2005-2010)

👋 Introduction

Market Position

Vehicle Segment:

Compact car, often positioned as an affordable and practical entry-level vehicle.

Target Audience:

Budget-conscious consumers, first-time car buyers, commuters.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda3.

Key Features

Manual Value Proposition:

Provides professional-level repair and maintenance information, empowering DIY owners to save on service costs and maintain their vehicle effectively.

Vehicle Appeal:

Known for its affordability, decent fuel economy (depending on engine), and available sportier trims (SS).

📋 Manual Details

Coverage Areas

Regions Covered:

North America (USA, Canada), Australia, New Zealand, UK, Worldwide

Page Count

Estimated Page Count:

Varies (typically 1500-3000+ pages for full factory service manuals, file size up to 5GB)

Manual Type

Manual Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Delivery Format:

Digital Download (PDF, potentially zipped as .zip, .rar, or .exe)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, oil pump, lubrication system, cooling system, fuel injection system, emission controls.

Engine Performance:

Diagnosis and repair of engine performance issues, drivability concerns, component testing, troubleshooting charts.

Transmission Automatic:

Automatic transmission service, overhaul, component identification, torque converter, transmission control module (TCM), fluid changes, diagnosis.

Transmission Manual:

Manual transmission service, overhaul, clutch system, gearshift linkage, diagnosis.

Drivetrain:

Front-wheel drive (FWD) components, drive axles, CV joints, wheel bearings, differential.

Suspension:

Front suspension (struts, control arms, ball joints, sway bar), rear suspension (torsion beam axle, shock absorbers), wheel alignment specifications.

Steering:

Power steering system (pump, rack and pinion), steering column, tie rods, steering linkage, diagnosis.

Brakes:

Front and rear brake systems (discs, calipers, pads, rotors), parking brake, ABS (Anti-lock Braking System) components and diagnosis, hydraulic system, brake fluid specifications.

Electrical System:

12-volt battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, horn, power windows, power locks, mirrors.

Body And Frame:

Body panel removal and installation, door mechanisms, glass, bumpers, exterior trim, underbody protection, frame alignment, rust repair.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control panel, diagnosis.

Interior:

Dashboard removal, instrument cluster, seats, interior trim panels, airbags, seat belts, audio system, navigation (if equipped).

ECM PCM:

Engine Control Module (ECM) / Powertrain Control Module (PCM) diagnosis, programming, wiring diagrams, sensor inputs and outputs.

Diagnostics:

Diagnostic Trouble Codes (DTCs), scan tool usage, diagnostic procedures, troubleshooting flowcharts.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Repair Procedures:

Step-by-step instructions for component removal, installation, adjustment, and repair across all vehicle systems.

Troubleshooting Guidance:

Systematic approach to diagnosing and resolving common and uncommon vehicle problems, often with detailed flowcharts.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems, aiding in diagnosing electrical faults.

Diagnostic Charts:

Troubleshooting tables correlating symptoms with potential causes and diagnostic steps.

Specifications And Tolerances:

Detailed technical specifications, measurements, clearances, and torque values for all components.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Rebuilding Procedures:

Detailed instructions for rebuilding major components like engines and transmissions.

Technical Depth

Depth Of Information:

Comprehensive coverage from basic maintenance to advanced diagnostics and complete system overhauls. Professional technician level detail.

Diagnostic Capability:

In-depth diagnostic procedures for all electronic control units (ECUs) and sensor systems.

Repair Complexity:

Covers all repair procedures, from simple bulb replacements to complex engine rebuilds and bodywork.

📊 Manual Specifications

File Format

File Types:

PDF, .zip, .rar, .exe (for enhanced interactivity or viewing)

Searchability:

Generally searchable PDF content for quick information retrieval.

Print Quality

Printable:

Yes, printable on any standard printer from any computer.

Illustration Quality:

Illustrated with clear, high-resolution diagrams, exploded views, and photographs.

Binding Type

Binding Type:

N/A (Digital download, no physical binding)

Paper Type

Paper Type:

N/A (Digital download, no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Options 2008-2010:

2.0L Ecotec (LDA) I4, 2.2L Ecotec (L61) I4, 2.4L Ecotec (LE5) I4, 2.0L Ecotec Supercharged (LNF) I4 (Cobalt SS)

Performance

Horsepower Range:

130-260 hp (depending on engine and trim)

Torque Range:

135-260 lb-ft (depending on engine and trim)

Fuel System

Fuel Delivery:

Sequential multi-port fuel injection (SFI)

Fuel Type:

Unleaded gasoline

Engine Codes

Common Engine Codes:

LDA (2.0L), L61 (2.2L), LE5 (2.4L), LNF (2.0L Turbo)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual transmission

Optional

Optional Transmission:

2.2L and 2.4L engines: 4-speed automatic transmission (e.g., F4AEL)

Features

Transmission Features:

Electronically controlled automatic transmission with overdrive; Manual transmission with cable linkage.

📐 Dimensions

Exterior

Wheelbase:

103.2 inches (2621 mm)

Length:

174.3 inches (4427 mm) (coupe/sedan)

Width:

67.9 inches (1725 mm)

Height:

55.7 inches (1415 mm) (coupe) / 56.4 inches (1433 mm) (sedan)

Weights

Curb Weight Range:

Approximately 2800 - 3100 lbs (1270 - 1406 kg)

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

5-star (driver and passenger)

NHTSA Side Impact Rating:

5-star (front and rear passengers)

IIHS Top Safety Pick:

Not consistently awarded Top Safety Pick status across all years/models, but generally good ratings in frontal offset and side impact.

Active Features

Active Safety Features:

ABS (Anti-lock Braking System), Traction Control System (TCS), StabiliTrak electronic stability control (on some models).

Passive Features

Passive Safety Features:

Front airbags, front-seat side-impact airbags, LATCH child seat anchors, OnStar communications system (optional/subscription-based).

💡 Technology Features

Infotainment

Infotainment Systems:

Standard AM/FM stereo with CD player, MP3 playback. Optional upgrades include satellite radio, upgraded speaker systems, and a touch-screen infotainment system on later models.

Driver Assistance

Driver Assistance Features:

Limited; Primarily focused on ABS and traction control. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.

Connectivity

Connectivity Options:

Optional OnStar telematics system providing emergency assistance, navigation, and hands-free communication.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, using synthetic oil (consult manual for specific engine/oil type).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plug Replacement:

100,000 miles (160,000 km) for iridium-tipped spark plugs (refer to manual for specific plug type and gap).

Coolant Flush Interval:

Every 150,000 miles (240,000 km) or 10 years for Dex-Cool coolant (GM P/N 12346132, coolant type is crucial).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 (API certified) for most engines. Consult manual for exact specification and API service category.

Transmission Fluid Automatic:

Dexron VI (GM P/N 88861123 or 19250866) for 4-speed automatic transmission.

Brake Fluid Specification:

DOT 3

Known Issues

Common Problems:

Interior trim rattles, occasional electrical gremlins (window regulators, power locks), catalytic converter failure, clutch wear (manual transmission), piston slap in some 2.2L engines.

Ss Specific Issues:

Turbocharger cooling system issues, clutch upgrades may be needed for spirited driving on SS models.

📚 Vehicle History

Brand Heritage

Chevrolet Legacy:

Chevrolet, a division of General Motors, has a long history of producing reliable and accessible vehicles for the mass market since 1911.

Model Evolution

Cobalt Introduction:

The Chevrolet Cobalt was introduced for the 2005 model year, replacing the Chevrolet Cavalier and Pontiac Sunfire. It was available as a coupe and sedan.

Second Gen Refresh:

The second generation (2005-2010) received minor styling updates and feature revisions throughout its run, including the introduction of the high-performance Cobalt SS Supercharged and later Turbocharged models.

Production

Production Plant:

Lordstown Assembly, Ohio, USA

Production End:

Production of the Chevrolet Cobalt ended in 2010 in North America, succeeded by the Chevrolet Cruze.

🏆 Awards & Recognition

Recognitions

Jdpower Ratings:

J.D. Power and Associates ratings varied by year, with some models receiving average to below-average initial quality and dependability scores. This manual helps address potential issues.

Edmunds Reviews:

Edmunds reviews often highlighted the Cobalt's value proposition and sportiness in SS trims, but noted shortcomings in interior refinement and ride quality compared to some competitors.

Certifications

Certification Details:

N/A (Manual is a factory-produced document, not a vehicle certification).