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2005 Chevrolet Cobalt Service & Repair Manual Software
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Basic Information Identification Make: Chevrolet Model: Cobalt Year: 2005 Codes Platform Code: GM Delta Vin Code Engine H: 2.2L L61 Ecotec Vin Code Engine P: 2.4L LDA Ecotec (VVT) Vin...
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | Cobalt |
| Year: | 2005 |
| Codes | |
| Platform Code: | GM Delta |
| Vin Code Engine H: | 2.2L L61 Ecotec |
| Vin Code Engine P: | 2.4L LDA Ecotec (VVT) |
| Vin Code Engine 1: | 2.0L LSJ Ecotec Supercharged |
| Introduction | |
| Market Position | |
| Segment: | Compact car (C-segment) |
| Competitive Analysis | |
| Key Competitors: | Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Nissan Sentra. |
| Key Features | |
| Platform Sharing: | Shared platform (GM Delta) with Opel Astra and Saturn Ion, contributing to shared engineering and components. |
| Powertrain Options: | Offered with a range of Ecotec engines, including naturally aspirated and supercharged variants, catering to economy and performance-oriented buyers. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Comprehensive Service and Repair |
| Page Count | |
| Estimated Page Count: | Extensive (digital format, dynamically displays content) |
| Manual Type | |
| Type: | Service and Repair Manual Software |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download / Web-based access |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine removal/installation, cylinder head, block assembly, lubrication system, cooling system, fuel system, emission control systems. |
| Engine Performance: | Ignition system, fuel injection, engine control module (ECM) diagnostics, turbocharging/supercharging systems. |
| Transmission Drivetrain: | Manual transmission (F23), automatic transmission (4T45-E), clutch, drive axles, differentials, transaxle. |
| Brakes: | Front and rear disc brakes, ABS system, hydraulic components, parking brake. |
| Steering Suspension: | Power steering system, steering column, front and rear suspension components, shock absorbers, struts, wheel alignment. |
| Electrical: | Battery, starting system, charging system, lighting systems, instrument cluster, body control module (BCM), power accessories, wiring diagrams. |
| HVAC: | Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, climate control module. |
| Body Interior: | Body panels, doors, glass, seats, interior trim, safety restraints (airbags, seatbelts). |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, tire rotation, belt inspection/replacement. |
| Diagnostics: | Diagnostic trouble codes (DTCs) interpretation, symptom-based troubleshooting, component testing, oscilloscope usage. |
| Repair: | Component removal and installation, system adjustments, major component overhauls, body repair procedures. |
| Calibration: | Steering angle sensor calibration, tire pressure monitoring system (TPMS) reset/relearn. |
| Wiring Schematics: | Detailed wiring diagrams for all major electrical systems. |
| Technical Depth | |
| Depth: | Factory-level diagnostic and repair procedures, torque specifications, electrical component identification, special tool requirements. |
| Manual Specifications | |
| File Format | |
| Digital Quality: | High-resolution, searchable PDF content with hyperlinked navigation. |
| Print Quality | |
| Printability: | Printable sections for offline use. |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper: | Not Applicable (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine 2.2L Ecotec L61: | Inline-4, DOHC, 16-valve, Displacement: 2198cc (134ci), Bore x Stroke: 86mm x 94.6mm, Compression Ratio: 9.5:1, Horsepower: 140 hp @ 5600 rpm, Torque: 150 lb-ft @ 4000 rpm. |
| Engine 2.4L Ecotec Lda Vvt: | Inline-4, DOHC, 16-valve, Displacement: 2384cc (145ci), Bore x Stroke: 88mm x 98mm, Compression Ratio: 9.8:1, Horsepower: 171 hp @ 6000 rpm, Torque: 163 lb-ft @ 4800 rpm. |
| Engine 2.0L Ecotec Lsj Supercharged: | Inline-4, DOHC, 16-valve, Supercharged, Displacement: 1998cc (122ci), Bore x Stroke: 86mm x 86mm, Compression Ratio: 9.5:1, Horsepower: 205 hp @ 5600 rpm, Torque: 200 lb-ft @ 4400 rpm. |
| Fuel System | |
| Fuel Delivery: | Multi-point fuel injection (MPFI). |
| Fuel Type: | Unleaded gasoline (87 octane recommended for 2.2L and 2.4L, 91 octane recommended for 2.0L SC). |
| Transmission | |
| Standard | |
| Transmission 2.2L 2.4L: | 5-speed manual transmission (M86/F23). |
| Optional | |
| Transmission 2.2L 2.4L: | 4-speed automatic transmission (4T45-E). |
| Transmission 2.0L Lsj: | 5-speed manual transmission (M86/F23) standard on SS Supercharged. |
| Features | |
| Clutch Type: | Hydraulic actuation for manual transmissions. |
| Dimensions | |
| Exterior | |
| Length: | Coupe: 175.4 inches (4455 mm); Sedan: 181.1 inches (4599 mm) |
| Width: | 67.9 inches (1725 mm) |
| Height: | Coupe: 54.9 inches (1394 mm); Sedan: 56.2 inches (1427 mm) |
| Wheelbase: | 103.2 inches (2621 mm) |
| Interior | |
| Front Headroom: | Approx. 38.7 inches (983 mm) |
| Rear Headroom: | Coupe: Approx. 36.6 inches (929 mm); Sedan: Approx. 37.4 inches (950 mm) |
| Cargo | |
| Trunk Volume: | Coupe: Approx. 13.1 cu ft (371 L); Sedan: Approx. 15.1 cu ft (428 L) |
| Weights | |
| Curb Weight: | Approx. 2700 - 3000 lbs (1225 - 1361 kg) depending on configuration. |
| Safety Features | |
| Ratings | |
| NHTSA Frontal Driver: | Good (2005) |
| NHTSA Frontal Passenger: | Good (2005) |
| NHTSA Side Driver: | Good (2005) |
| NHTSA Side Rear Passenger: | Good (2005) |
| IIHS Moderate Overlap Frontal: | Good (2005) |
| Active Features | |
| ABS: | Standard on most trims; available on others. |
| Traction Control: | Available on select trims. |
| Passive Features | |
| Airbags: | Frontal airbags for driver and front passenger; available side-impact airbags. |
| Seatbelts: | 3-point seatbelts with pretensioners for front occupants. |
| Technology Features | |
| Infotainment | |
| Audio System: | Base models featured AM/FM stereo with CD player; higher trims offered premium audio systems with auxiliary inputs and upgraded speakers. |
| Driver Assistance | |
| Cruise Control: | Standard on most trims. |
| Connectivity | |
| Onstar: | Optional on select trims, providing GPS navigation, emergency services, and remote diagnostics. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil), or 3,000 miles (5,000 km) or 3 months (with conventional oil). Consult manual for specifics. |
| Air Filter Replacement: | Inspect every 15,000 miles (24,000 km), replace as needed. |
| Spark Plug Replacement: | 2.2L L61: 100,000 miles (160,000 km) with Iridium spark plugs. 2.0L LSJ: 60,000 miles (96,000 km) with specific spark plugs. |
| Coolant Replacement: | GM DEX-COOL coolant, first change at 5 years/100,000 miles (160,000 km), then every 2 years/30,000 miles (48,000 km). |
| Fluid Specifications | |
| Engine Oil: | SAE 5W-30, API Certified (GM recommends Dexos for newer models, but for 2005, check for API SN/SM specification). |
| Transmission Fluid Manual: | GM Manual Transmission Fluid (MTF), spec. number 12345349 or equivalent API GL-4. |
| Transmission Fluid Automatic: | Dexron VI Automatic Transmission Fluid (ATF) or equivalent. |
| Coolant: | GM DEX-COOL antifreeze/coolant (orange). |
| Known Issues | |
| Engine Oil Consumption: | Some Ecotec engines, particularly early 2.2L models, can exhibit higher oil consumption. Proper monitoring is advised. |
| Suspension Components: | Wear on front struts, sway bar links, and bushings can occur, leading to noise or handling issues. |
| Power Steering Pump: | Leaks or failure of the power steering pump can occur, affecting steering assist. |
| Catalytic Converter: | Some models may experience premature failure of the catalytic converter, often indicated by reduced engine power or check engine light. |
| Vehicle History | |
| Brand Heritage | |
| Parent Company: | General Motors (GM). |
| Model Evolution | |
| Introduction Year: | 2005. |
| Positioning: | Designed as a sporty and affordable compact car, replacing the Chevrolet Cavalier and Pontiac Sunfire. |
| Production | |
| Assembly Locations: | Lordstown, Ohio, USA. |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Achieved 'Good' ratings in IIHS frontal offset and side impact crash tests, indicating strong structural integrity. |