Vehicle Segment:
Sports Car / Grand Tourer
Target Audience:
Performance enthusiasts, Corvette owners, independent repair shops
Competitors:
Porsche 911, BMW M3, Dodge Viper, Ferrari 360 Modena
Vehicle Selling Points:
Exceptional performance, groundbreaking design (C5 platform), advanced technology for its era, V8 power
Manual Advantage:
Dealer-level accuracy and detail, covers all model variations and repairs, essential for proper maintenance and troubleshooting
Engine:
LS1 V8 (5.7L), including assembly, disassembly, diagnostics, tuning, emissions
Transmission:
Manual (MGN) and Automatic (MD8) transaxles, clutch, driveline, torque converter
Brakes:
ABS, traction control (TCS), stability control (Active Handling), brake fluid, calipers, rotors, lines
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, steering
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, accessories, body control module (BCM), powertrain control module (PCM)
Body:
Body panels, interior trim, glass, doors, latches, convertible top mechanisms
HVAC:
Air conditioning, heating, climate control systems, refrigerant handling
Fuel System:
Fuel pump, injectors, fuel lines, pressure regulator, evaporative emissions
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes
Diagnostic Troubleshooting:
Extensive troubleshooting charts, symptom-based diagnostics, OBD-II codes and descriptions
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement
Repair:
Engine rebuilding, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component repair
Installation:
Component installation, accessory fitting, sensor replacement
Troubleshooting:
Detailed step-by-step diagnostic procedures for all systems
Calibration Adjustment:
Wheel alignment, throttle body cleaning/adjustment, idle speed control
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics:
Advanced diagnostics, including PCM relearn procedures, component testing
Specifications:
Precise torque specifications, clearances, fluid capacities, electrical values
Configuration:
5.7L (346 cu in) V8, Overhead Valve (OHV), Pushrod
Bore X Stroke:
3.90 in x 3.62 in (99.0 mm x 92.0 mm)
Compression Ratio:
10.1:1
Horsepower:
350 hp @ 5600 rpm (standard); 385 hp @ 6000 rpm (Z06)
Torque:
375 lb-ft @ 4400 rpm (standard); 385 lb-ft @ 4800 rpm (Z06)
Fuel Delivery:
Sequential Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
ECM:
Powertrain Control Module (PCM)
Head Unit:
Factory Delco Electronics AM/FM CD player (optional Bose premium audio system)
Display:
Digital climate control display, driver information center (DIC)
Electronic Stability Control:
Active Handling system (optional/standard on Z06) integrates ABS, TCS, and yaw control.
Connectivity Features:
OnStar telematics system available on some models.
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (using synthetic oil recommended)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 100,000 miles (Delco iridium plugs)
Coolant Flush:
Every 5 years or 100,000 miles
Engine Oil Capacity:
5.5 quarts (5.2 L) with filter change (5W-30 synthetic recommended)
Coolant Type:
GM/ACDelco 50/50 Pre-mixed Coolant (Green, Silicate-free)
Common Problems:
Fuel pump failures, power steering leaks, rear main seal leaks (less common), HVAC blend door actuator issues, torque tube bearing noise
Preventative Measures:
Regularly inspect fuel system, check for fluid leaks, use correct fluids and filters, address any unusual noises promptly.
Chevrolet Legacy:
Chevrolet has a long history of performance vehicles, dating back to the original Corvette in 1953.
C5 Introduction:
The C5 Corvette, introduced for the 1997 model year, represented a significant redesign with a hydroformed frame, rear transaxle, and improved aerodynamics.
2002 Updates:
For 2002, the Z06 model received a power increase to 385 hp, featuring a specific camshaft, higher compression, and upgraded exhaust. Minor trim and feature updates were also common across the lineup.
Manufacturing Location:
Bowling Green, Kentucky, USA
