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Chevy Chevrolet Corvette Workshop Service Repair Manual 2005-2009

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Model Years Covered: 2005, 2006, 2007, 2008, 2009 Generation Corvette Generation: C6 Codes Chassis Code: C6 👋 Introduction Market Position Target Audience:...
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Chevy Chevrolet Corvette Workshop Service Repair Manual 2005-2009
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette
Model Years Covered:
2005, 2006, 2007, 2008, 2009
Generation
Corvette Generation:
C6
Codes
Chassis Code:
C6
👋 Introduction
Market Position
Target Audience:
Corvette owners, DIY mechanics, independent repair shops.
Competitive Analysis
Advantage:
Comprehensive factory data, detailed procedures, and extensive diagrams at a fraction of the dealership cost.
Key Features
Ease Of Use:
Step-by-step instructions make repairs easy to follow.
Cost Savings:
Enables owners to save time and money by performing their own repairs.
Information Access:
Instant download provides immediate access to repair information.
📋 Manual Details
Coverage Areas
Engine:
Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures
Brakes:
Brakes, Brake Servicing Procedures, Complete Torque Specifications
Suspension And Steering:
Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures
Drivetrain:
Transmission Removal and Installation, Transmission In-Car Servicing
Electrical And Diagnostics:
Wiring Diagrams, Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes, Complete Wiring Diagrams, Vacuum Diagrams
Body And Interior:
Sunroof
Climate Control:
Air Conditioning Service and Capacities
Maintenance:
Factory Maintenance Schedules and Charts, Driving Concerns
Page Count
Total Pages:
>3000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all types), Transmission (removal, installation, in-car servicing), Drivetrain components (U-joints, CV-joints)
Chassis:
Brakes (servicing, specifications), Suspension (alignment, procedures), Steering, Wheels, Tires
Electrical:
Complete Wiring Diagrams, Electrical System Diagnostics, Computer Diagnostics (trouble codes, charts)
Body And Accessories:
Sunroof operation and service
HVAC:
Air Conditioning system service and capacities
Procedures Included
Routine Maintenance:
Factory Maintenance Schedules and Charts, Fluid Capacities, Belt Routing
Diagnostic Procedures:
Troubleshooting, Diagnostics, Computer Diagnostic Trouble Trees, Trouble Code Analysis
Repair Procedures:
Engine Overhaul and Rebuilding, Brake Servicing, Transmission Service, Suspension Repair, U-Joint/CV-Joint Service, General Repair Procedures
Specialty Procedures:
Timing Belt Replacement, Front End Alignment, Air Conditioning Servicing
Technical Depth
Depth:
Comprehensive: from simple repairs to complex overhauls, detailed specifications, and diagnostic procedures.
Diagrams And Illustrations:
Hundreds of detailed illustrations, diagrams, and wiring schematics.
Information Source:
Factory original service repair manual, used by dealership technicians.
📊 Manual Specifications
File Format
PDF Quality:
Original Adobe document with perfect quality and perfect printing.
Searchability:
Fully indexed and bookmarked by topic, quick search functionality.
Print Quality
Printable:
Entire manual or selected pages can be printed.
Zoom Capability:
Zoom in on any diagram or picture to see every part.
Binding Type
Format Detail:
Digital Download (PDF)
Paper Type
Digital Media:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V8 (LS3 for later models, LS2 for earlier models, LS1 for base models in 2005)
Performance
Displacement Ls3:
6.2 Liters (376 cu in)
Horsepower Ls3 Est:
430-436 hp
Torque Ls3 Est:
424-428 lb-ft
Displacement Ls2:
5.7 Liters (350 cu in)
Horsepower Ls2 Est:
400 hp
Torque Ls2 Est:
400 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Port Fuel Injection (PFI)
Engine Management
ECM Type:
Powertrain Control Module (PCM)
🔧 Transmission
Standard
Transmission Type Early:
6-speed Manual Tremec T-56
Optional
Transmission Type Auto:
4-speed Automatic (early models) / 6-speed Automatic (later models, e.g., 2007+)
Features
Clutch System:
Hydraulic Clutch System
Fluid Specifications
Manual Transmission Fluid:
GM specified synthetic manual transmission fluid (e.g., DEXRON® III or equivalent for earlier models, potentially specialized fluids for Tremec TR6060)
Automatic Transmission Fluid:
Dexron VI Automatic Transmission Fluid
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.5 inches
Length:
Approx. 175.1 inches
Width:
Approx. 72.6 inches
Height:
Approx. 49.1 inches
Weights
Curb Weight:
Approx. 3,175 - 3,281 lbs (depending on configuration)
Wheels And Tires
Wheel Bolt Pattern:
5 x 120.65 mm (5 x 4.75 inches)
Front Tire Size Std:
P245/40ZR18
Rear Tire Size Std:
P285/35ZR19
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Generally good across frontal, side, and rollover crash tests for its era (specific year ratings vary).
Active Features
Braking System:
Four-wheel disc brakes, ABS, often with performance tuning (e.g., Brembo on Z06).
Traction And Stability Control:
Traction Control System (TCS), Active Handling (StabiliTrak)
Passive Features
Airbags:
Frontal airbags for driver and passenger, side-impact airbags (location may vary).
Body Structure:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Bose premium audio systems, CD player, AM/FM radio. Navigation available on some trims.
Display Screen:
Central digital display for audio, climate, and vehicle information.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months, or as indicated by the Oil Life Monitoring System.
Engine Air Filter Replacement:
Check at 7,500 miles, replace as needed or every 30,000 miles.
Cabin Air Filter Replacement:
Replace annually or every 15,000 miles.
Brake Fluid Flush:
Recommended every 2-3 years or as per manufacturer's guidelines.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (e.g., Mobil 1 5W-30 is often recommended).
Engine Oil Capacity:
Approx. 7.0 Quarts (6.6 Liters) with filter (LS2/LS3).
Coolant Type:
GM Dex-Cool® 50/50 mixture (Orange)
Known Issues
Clutch Wear:
Some owners report premature clutch wear, particularly with aggressive driving.
Steering Rack Play:
Minor steering wheel play or looseness has been reported on some units.
Seat Wear:
Side bolster wear on driver's seat due to ingress/egress.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet's long-standing history of producing iconic American sports cars.
Model Evolution
C6 Introduction:
The C6 Corvette debuted for the 2005 model year, marking a significant redesign from the C5.
Major Updates During Period:
Introduction of the LS3 6.2L V8 in 2008, updated transmissions, Z06 and ZR1 variants introduced.
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette models frequently appeared on Car and Driver's 10Best lists during this period.
Performance Awards:
The C6, particularly the Z06 variant, received numerous accolades for its supercar performance at a competitive price point.
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