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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Chevrolet Model: HHR Model Variant: Chevy HHR Year: 2008 Codes Platform: GM Delta II 👋 Introduction Market Position Market Position: The Chevrolet HHR occupied a...
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Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2008Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2008Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2008Chevrolet HHR Chevy HHR Complete Workshop Service Repair Manual 2008
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
HHR
Model Variant:
Chevy HHR
Year:
2008
Codes
Platform:
GM Delta II
👋 Introduction
Market Position
Market Position:
The Chevrolet HHR occupied a niche market as a retro-styled compact car with versatile utility, often appealing to buyers seeking a distinctive look and practical cargo space, somewhat reminiscent of classic American station wagons and urban utility vehicles.
Competitive Analysis
Competitive Analysis:
Competed in the compact car segment against vehicles like the Chrysler PT Cruiser (its primary stylistic competitor), Scion xB, and Mini Cooper, as well as more conventional compacts from Honda (Civic), Toyota (Corolla), and Ford (Focus).
Key Features
Key Features:
Unique retro styling, spacious interior for its class, flexible cargo configurations, available turbocharged engine option (SS model), front-wheel drive.
📋 Manual Details
Coverage
Coverage Areas:
All models, engines, trim levels, and transmission types for the 2008 Chevrolet HHR.
Page Count
Page Count:
Not specified, but described as 'Complete Workshop Service Repair Manual' covering 'every Service & Repair Procedure A-Z'.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF compatible)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting system, charging system, manual transmission, automatic transmission, clutch, driveline, propeller shaft, drive shafts, axles, suspension (front and rear), steering system, braking system (front and rear brakes, ABS, EBD), wheels and tires, body panels and structure, interior trim, exterior trim, HVAC system, electrical system (wiring diagrams, components), lighting, audio system, safety systems (airbags, seatbelts), body control module, instrument cluster, diagnostic procedures, troubleshooting.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, major repairs, minor repairs, component replacement, system diagnostics, troubleshooting common issues, component testing, torque specifications, disassembly and assembly procedures, wiring repair, body repair, interior repair, HVAC servicing, brake bleeding, suspension alignment, engine tune-up, transmission fluid change, spark plug replacement, filter replacement, diagnostic trouble code (DTC) interpretation and resolution.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance tasks to advanced diagnostic and repair procedures. Includes step-by-step instructions with illustrations and diagrams, enabling DIY mechanics and professional technicians alike.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format), compatible with Adobe Reader.
Print Quality
Print Quality:
High quality, suitable for printing individual pages, chapters, or the entire manual.
Binding Type
Binding Type:
Not applicable (downloadable format).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Primary Engine 2.2L:
Ecotec 2.2L DOHC I4 (LU9)
Engine 2.2L Horsepower:
149 hp @ 5600 rpm (approx.)
Engine 2.2L Torque:
150 lb-ft @ 4000 rpm (approx.)
Optional Engine
Optional Engine 2.4L:
Ecotec 2.4L DOHC I4 (LE5)
Engine 2.4L Horsepower:
172 hp @ 6200 rpm (approx.)
Engine 2.4L Torque:
165 lb-ft @ 4800 rpm (approx.)
Performance
Engine Ss Turbocharged:
2.0L Ecotec Turbocharged DOHC I4 (LSJ)
Engine Ss Turbo Horsepower:
260 hp @ 5300 rpm (approx.)
Engine Ss Turbo Torque:
260 lb-ft @ 2500 rpm (approx.)
Fuel System
Fuel System:
Multi-port Fuel Injection (MPFI)
Engine Management
Engine Management System:
GM ECU (Engine Control Unit) with OBD-II diagnostics.
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug.
Emission Controls
Emission Controls:
Catalytic converter, Oxygen sensors (O2 sensors), Exhaust Gas Recirculation (EGR) system (where applicable).
🔧 Transmission
Standard
Standard Transmission 2.2L:
5-speed Manual Transmission (MG2)
Standard Transmission 2.4L:
4-speed Automatic Transmission (4T45-E)
Optional
Optional Transmission 2.4L:
5-speed Manual Transmission (MG2)
Optional Transmission Ss:
5-speed Manual Transmission (MM5 - specifically for SS)
Features
Transmission Features Automatic:
Electronic shift control, overdrive.
📐 Dimensions
Exterior
Exterior Length:
168.9 inches (approx.)
Exterior Width:
69.5 inches (approx.)
Exterior Height:
63.1 inches (approx.)
Wheelbase:
103.6 inches (approx.)
Interior
Interior Passenger Volume:
95.5 cu ft (approx.)
Cargo
Cargo Volume Seats Up:
25.9 cu ft (approx.)
Cargo Volume Seats Down:
62.7 cu ft (approx.)
Weights
Curb Weight Base Model:
3034 lbs (approx.)
Gross Vehicle Weight Rating:
4079 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Impact:
5-star (for 2007 model year, generally representative for 2008)
NHTSA Frontal Passenger Impact:
5-star (for 2007 model year, generally representative for 2008)
IIHS Moderate Overlap Frontal Offset:
Good (for 2007 model year, generally representative for 2008)
IIHS Side Impact:
Good (for 2007 model year, generally representative for 2008)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) (StabiliTrak - standard on SS, optional on others).
Passive Features
Passive Safety Features:
Frontal airbags (driver and passenger), Side-impact airbags (front row), Overhead curtain airbags (front and rear), Pretensioners for front seat belts, LATCH system for child seats.
💡 Technology Features
Infotainment
Infotainment System:
Standard AM/FM stereo with CD player, optional SiriusXM satellite radio, optional premium audio system.
Auxiliary Input:
Available auxiliary audio input jack for connecting external music players.
Driver Assistance
Driver Assistance Features:
Cruise control, optional rear parking assist.
Connectivity
Connectivity Options:
OnStar (for equipped models), Bluetooth hands-free calling (optional on some trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (using synthetic oil), or as per oil life monitoring system.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement 2.2L 2.4L:
Every 100,000 miles (for iridium spark plugs).
Coolant Flush:
Every 100,000 miles or 5 years (Dex-Cool coolant).
Transmission Fluid Change Automatic:
Every 60,000 miles under normal driving conditions, or 30,000 miles under severe conditions.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified), Dexos1 approved (if available for this year, check owner's manual for exact specification).
Engine Oil Capacity:
4.2 quarts (4.0 L) with filter for 2.2L and 2.4L.
Coolant Type:
GM Gen II (Dex-Cool) Extended Life Antifreeze/Coolant.
Automatic Transmission Fluid Type:
Dexron VI
Manual Transmission Fluid Type:
GM Manual Transmission Fluid (MTF) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine Mounts:
Premature wear or failure of engine mounts, leading to vibration and knocking noises.
Common Issues ABS Sensors:
Failure of ABS wheel speed sensors, triggering ABS warning light and affecting braking performance.
Common Issues Power Steering Pump:
Leaks or failure of the power steering pump, causing loss of power steering assist.
Common Issues HVAC Blower Motor:
HVAC blower motor failure or intermittent operation.
Common Issues Rear Wheel Bearings:
Premature wear or failure of rear wheel bearings, causing humming or grinding noises.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chevrolet, established in 1911, is a division of General Motors (GM), known for a wide range of vehicles from compact cars to full-size trucks and SUVs. It's a volume brand focused on providing accessible and practical transportation.
Model Evolution
Model Evolution Hhr:
The Chevrolet HHR (Heritage High Roof) was introduced for the 2006 model year. It was designed by Bryan Nesbitt, who also penned the Chrysler PT Cruiser. Its styling drew heavily from the 1949 Chevrolet Suburban. The model received minor updates throughout its production run, with the SS (Super Sport) performance variant being introduced in 2008, featuring a more powerful turbocharged engine and sport-tuned suspension.
Production
Production Location:
Ramos Arizpe, Coahuila, Mexico
Production Years:
2006-2011
🏆 Awards & Recognition
Recognitions
Recognitions Kbb:
Kelley Blue Book's (KBB) Best Resale Value Award (in certain categories/years for similar vehicles, though specific HHR accolades might vary).
Awards Insurance Institute Highway Safety:
Top Safety Pick ratings from the IIHS for some model years, indicating good performance in crash tests.
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