1996 Chevrolet Impala Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Impala Year: 1996 Generation: Ninth Generation (1994-1996) Codes Platform: W-body 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and fleet...

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标签: 1996 Car Cars Chevrolet Impala

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Impala

Year:

Generation:

Ninth Generation (1994-1996)

Codes

Platform:

W-body

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and fleet maintenance personnel.

Competitive Analysis

Advantage:

Provides the same information used by dealership technicians, offering superior accuracy and comprehensiveness over generic repair guides.

Key Features

Format Benefit:

All-in-one searchable PDF, eliminating the need to consult multiple physical books. Print-on-demand functionality.

Content Benefit:

Vehicle-specific, not generic, ensuring precise instructions and specifications.

📋 Manual Details

Coverage Areas

All Models:

All Repairs:

Page Count

Estimated Page Count:

Varies based on specific model and engine, but typically comprehensive for a full service manual (estimated 1500-2500+ pages when printed)

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul for all available engines (3.1L V6, 3.8L V6)

Control System:

Engine control module (ECM) diagnostics, fuel injection, ignition system

Mechanical:

Engine mechanical components, chassis components, body components

Fuel Service:

Fuel delivery, fuel tank, fuel pump, fuel injectors, fuel pressure specifications

Emission Control:

Emission control systems, EGR, catalytic converter, evaporative emission system diagnostics

Intake Exhaust Cooling:

Cooling system, radiator, water pump, thermostat, intake manifold, exhaust system

Lube:

Lubrication system, oil pump, oil pan, oil filter specifications and capacities

Ignition Starting Charging:

Ignition system components, starter motor, alternator, battery diagnostics and testing

Auto Transmission:

4T60-E automatic transmission diagnostics, repair, fluid specifications, and torque converter service

Clutch:

Not applicable for automatic transmission models, but clutch system details would be present for any manual transmission variants if offered.

Manual Transmission:

Not typically found on the 1996 Impala. If a manual option existed, its coverage would be detailed here.

Transfer Propeller Shaft:

Front-wheel drive components, drive axles, CV joints

Drive Shaft:

Front-wheel drive axles and components

Differential:

Front differential integrated with transaxle

Axle Suspension:

Front and rear suspension systems, struts, control arms, bushings, alignment specifications

Tire Wheel:

Tire pressure specifications, wheel alignment, lug nut torque specifications

Brake Control:

Brake system diagnostics, ABS (Anti-lock Braking System) components and troubleshooting

Brake:

Front and rear brake systems, disc/drum specifications, brake pad/shoe replacement, caliper and rotor service

Parking Brake:

Parking brake system operation, adjustment, and repair

Steering Column:

Steering column assembly, tilt steering, ignition switch service

Power Steering:

Power steering system components, pump, hoses, rack and pinion, fluid specifications

Air Condition:

HVAC system, AC compressor, refrigerant, climate control diagnostics, blower motor, blend doors

Suppl Restraint System:

Airbag system diagnostics, sensors, control module, SRS warning light troubleshooting

Seat Belt:

Seat belt assembly, pre-tensioners, retractors, and serviceability

Engine Immobilizer:

Not a standard feature on this model year, but if present in specific trims, coverage would be included.

Cruise Control:

Cruise control system components, actuators, switches, and diagnostics

Wiper Washer:

Windshield wiper system, washer fluid system, motors, blades, and linkages

Door Lock:

Power door lock system, actuators, switches, and keyless entry (if equipped)

Meter Audio Visual:

Instrument cluster, gauges, radio/audio system, speaker replacement, antenna

Horn:

Horn system, horn button, relays, and horn replacement

Windshield Glass Mirror:

Windshield replacement, power mirrors, mirror adjustment, glass sealing

Instrument Panel:

Instrument panel removal and installation, gauge cluster service, warning lights

Seat:

Seat removal, seat adjustment mechanisms, seat upholstery

Engine Hood Door:

Hood latch and release system, door hinges, door alignment, weatherstripping

Exterior Interior:

Body panels, trim, bumpers, interior trim panels, headliner, carpet replacement

Electrical:

Complete electrical system troubleshooting, power distribution, fuses, relays, lighting systems

Multiplex Can Communication:

Basic multiplexed systems for certain functions, but not extensive CAN bus as found in later models. Focus on body control modules (BCM).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups

Diagnostics:

Comprehensive diagnostic procedures for all systems, fault code retrieval and interpretation

Repair:

Detailed step-by-step repair instructions for all components and systems

Installation:

Procedures for replacing or installing various parts and components

Troubleshooting:

Extensive troubleshooting guides for common and complex issues

Technical Depth

Depth:

Factory-level detail, covering everything from basic fluid checks to complete engine and transmission rebuilds.

Diagnostic Tools:

Information relevant to using OBD-I and early OBD-II scan tools for diagnostics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

High-resolution, printable pages. Ability to enlarge images for detailed viewing.

Binding Type

Binding:

Digital (PDF), no physical binding. User prints as needed.

Paper Type

Paper Quality:

User-dependent, but designed for easy printing on standard paper. Digital format protects against wear and tear.

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.1L V6 (VIN H) and 3.8L V6 (VIN L, Supercharged VIN 1)

Performance

3.1L V6 Horsepower:

Approximately 160 hp @ 5200 rpm

3.1L V6 Torque:

Approximately 180 lb-ft @ 3200 rpm

3.8L V6 Horsepower:

Approximately 200 hp @ 5000 rpm

3.8L V6 Torque:

Approximately 225 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic (4T60-E)

Optional

Optional Transmission:

None offered for 1996 Impala in North America.

Features

Drive Type:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Wheelbase:

110.5 inches (2807 mm)

Length:

200.7 inches (5098 mm)

Width:

74.5 inches (1892 mm)

Height:

56.5 inches (1435 mm)

Weights

Curb Weight:

Approximately 3600 - 3800 lbs (1633 - 1724 kg) depending on engine and options

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

4-star driver, 4-star passenger (for 1996 models)

Active Features

Standard Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver and passenger airbags (SRS)

Seatbelts:

Front and rear seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player and optional CD player. Speaker configurations varied by trim level.

Driver Assistance

Cruise Control:

Standard electronic cruise control.

Connectivity

Phone Integration:

None in the modern sense. Antennas for factory radio systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specifics).

Transmission Fluid Change:

Approximately every 30,000-60,000 miles or as per severe service schedule. Use DEXRON-III compatible fluid.

Fluid Specifications

Engine Oil:

API SG or SH service category, SAE 5W-30 or 10W-30 (refer to manual for seasonal variations and specific engine recommendations).

Coolant:

GM specified engine coolant (typically green ethylene glycol based). Capacity approximately 10.5 quarts (9.9 liters) for 3.8L.

Known Issues

Common Failures:

Intake manifold gaskets (3.1L), power steering pump leaks, transmission solenoid issues, window regulator failures, dashboard cracks due to sun exposure.

📚 Vehicle History

Brand Heritage

Chevrolet Legacy:

Chevrolet's long-standing history of producing large, comfortable sedans.

Model Evolution

Ninth Gen Context:

The 1994-1996 Impala represented the final iteration of the B-body platform for the Impala, transitioning from a traditional rear-wheel-drive body-on-frame to a modern unibody construction on the W-body platform.

Production

Assembly Location:

Likely GM's Oshawa Car Plant, Ontario, Canada, or Janesville Assembly, Wisconsin, USA.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The 1996 Impala SS (a performance variant not explicitly covered but sharing the platform) was notably absent from Car and Driver's 10Best list for 1996, indicating it wasn't considered a top-tier performer in its segment at the time compared to newer designs.