2007 Chevrolet Kalos (1st gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Kalos Year: 2007 Generation: 1st Generation (2002-2008, Daewoo Kalos platform) Market Designation: North America (and other markets where sold under Chevrolet branding) Codes...

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标签: 2007 Car Cars Chevrolet Kalos

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Kalos

Year:

Generation:

1st Generation (2002-2008, Daewoo Kalos platform)

Market Designation:

North America (and other markets where sold under Chevrolet branding)

Codes

Platform Code:

GM U-body

👋 Introduction

Market Position

Positioning:

Designed for owners and independent repair shops seeking professional-level maintenance and repair guidance for their 2007 Chevrolet Kalos.

Competitive Analysis

Value Proposition:

Offers dealership-level technical information, saving time and money on repairs by empowering users with knowledge and step-by-step instructions.

Key Features

Digital Convenience:

Single, easy-to-use PDF file eliminates the need for multiple physical manuals; users can print only what they need.

Comprehensive Coverage:

Covers all systems and repairs from basic maintenance to complex diagnostics and overhauls.

Accuracy And Detail:

Directly replicates factory service manual content, ensuring accuracy and detail for all procedures.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service and repair for the 2007 Chevrolet Kalos

Model Variants:

All models and trim levels

Repair Scope:

A-Z (all repairs)

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as complete)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Delivery Method:

Downloadable

Digital Features:

Printable, zoomable images, searchable text (implied by PDF format)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair, and overhaul procedures

Control System:

Engine control unit (ECU) diagnostics, sensor operations

Mechanical:

Engine, drivetrain, chassis mechanical components

Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure

Emission Control:

Emission control systems, EGR, catalytic converter, EVAP

Intake Exhaust Cooling:

Intake manifold, exhaust system, cooling system components (radiator, thermostat, water pump)

Lube:

Lubrication system, oil pump, oil filter, oil specifications

Ignition Starting Charging:

Ignition system, spark plugs, coils, starter motor, alternator, battery

Automatic Transmission:

Automatic transmission service, repair, fluid specifications

Clutch:

Clutch system (for manual transmission models), hydraulics, replacement

Manual Transmission:

Manual transmission service, repair, fluid specifications

Transfer Propeller Shaft:

Driveshaft, U-joints, propeller shaft components (if applicable, usually FWD)

Drive Shaft:

CV axles, drive shafts, related components

Differential:

Differential service and repair (if applicable)

Axle Suspension:

Front and rear suspension, axles, bearings, wheel hubs

Tire Wheel:

Tire pressure, rotation, balancing, wheel specifications

Brake Control:

Brake system control modules, ABS, EBD

Brake:

Brake pads, rotors, calipers, lines, fluid specifications

Parking Brake:

Parking brake system, adjustment, repair

Steering Column:

Steering column assembly, tilt/telescope mechanisms

Power Steering:

Power steering system, pump, rack and pinion, fluid

Air Condition:

HVAC system, refrigerant, compressor, evaporator, heater core

Supplemental Restraint System:

Airbag system, SRS module, sensors, pretensioners

Seat Belt:

Seat belt mechanisms, pretensioners

Engine Immobilizer:

Immobilizer system diagnostics and repair

Cruise Control:

Cruise control system operation and repair

Wiper Washer:

Wiper and washer system components and repair

Door Lock:

Door lock mechanisms, power locks, keyless entry

Meter Audio Visual:

Instrument cluster, audio system, visual displays

Horn:

Horn system diagnosis and repair

Windshield Glass Mirror:

Windshield, glass replacement, mirror adjustments

Instrument Panel:

Instrument panel removal, repair, and components

Seat:

Seat adjustment mechanisms, seat removal

Engine Hood Door:

Hood and door latch and hinge mechanisms

Exterior Interior:

Body panels, trim, interior trim components

Electrical:

Complete electrical system diagnostics, wiring diagrams

Multiplex Can Communication:

CAN bus system, multiplex communication diagnostics

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Troubleshooting guides, fault code interpretation, diagnostic flowcharts

Repair:

Component removal, installation, adjustment, and repair procedures

Rebuilds:

Engine and transmission rebuild procedures (detailed)

Wiring Schematics:

Complete and detailed wiring diagrams for all electrical systems

Illustrations:

Abundant illustrations, diagrams, and exploded views

Torque Specifications:

All necessary torque specifications for fasteners and components

Technical Depth

Depth:

Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIYers

Specificity:

Vehicle-specific, not generic; direct replacement for dealership technician manuals

📊 Manual Specifications

File Format

Format:

Portable Document Format (PDF)

Compatibility:

Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible

Requirements:

Adobe PDF Reader, Winzip (free online)

Print Quality

Printability:

Fully printable, allowing users to print specific pages or sections

Image Resolution:

High-resolution images and diagrams, allowing for enlargement and detailed viewing

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely F14D3 or F16D3 (1.4L or 1.6L Ecotec variants, shared with Daewoo/Holden)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve (likely)

Performance

Displacement 1.4L:

1399 cc (85.4 cu in)

Horsepower 1.4L:

Approx. 94 hp @ 6200 rpm

Torque 1.4L:

Approx. 90 lb-ft @ 3800 rpm

Displacement 1.6L:

1598 cc (97.5 cu in)

Horsepower 1.6L:

Approx. 103 hp @ 6000 rpm

Torque 1.6L:

Approx. 106 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (standard on most models)

Optional

Transmission Type:

4-speed Automatic Transmission (optional)

Features

Fluid Type Manual:

API GL-4, SAE 75W-90 (typical, refer to manual for exact spec)

Fluid Type Automatic:

Dexron III or equivalent (typical, refer to manual for exact spec)

📐 Dimensions

Exterior

Wheelbase:

Approx. 2480 mm (97.6 in)

Length:

Approx. 3880 mm (152.8 in) (Hatchback)

Width:

Approx. 1670 mm (65.7 in)

Height:

Approx. 1490 mm (58.7 in) (Hatchback)

Weights

Curb Weight:

Approx. 1060-1150 kg (2337-2535 lbs) (depending on engine and transmission)

Cargo

Cargo Volume Hatchback:

Approx. 280-520 liters (10-18 cu ft) with rear seats up/down

🛡️ Safety Features

Ratings

Safety Certification:

Euro NCAP (original Daewoo Kalos) achieved 3 stars in frontal offset and side impact tests (2000-2006).

Active Features

Active Safety:

Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) (available on higher trims)

Passive Features

Passive Safety:

Front airbags for driver and passenger, front seatbelt pretensioners, side impact protection beams.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM/CD player with auxiliary input or USB port (depending on trim and options).

Driver Assistance

Cruise Control:

Available on higher trim levels.

Connectivity

Connectivity Features:

Limited by era; typically standard audio inputs. No Bluetooth or advanced smartphone integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for specific engine oil type).

Spark Plug Replacement:

Around 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., iridium).

Timing Belt Replacement:

If applicable (check manual for belt vs. chain), typically around 60,000-100,000 miles (96,000-160,000 km).

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40, API SN/SM/SL or ILSAC GF-5/GF-4 (refer to manual for precise specification).

Coolant Type:

GM Type 1 or Type 2 Long Life Antifreeze/Coolant (ethyl glycol based), typically orange or green.

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for precise specification).

Known Issues

Common Complaints:

Potential issues include minor electrical glitches, interior trim wear, and some transmission performance quirks under heavy use. Detailed troubleshooting in manual.

📚 Vehicle History

Brand Heritage

Brand Origin:

Chevrolet, a division of General Motors (GM), introduced the Kalos in various markets as a budget-friendly subcompact.

Model Evolution

Original Platform:

Based on the Daewoo Kalos platform, originally developed by Daewoo Motor Co. before GM's acquisition.

Production

Production Period:

First generation produced from 2002 (as Daewoo Kalos) through 2008. Chevrolet badging applied to models sold in specific markets.

Manufacturing Locations:

Primarily manufactured in South Korea (Daewoo facilities).

🏆 Awards & Recognition

Recognitions

Awards:

No major industry awards are commonly associated with the Chevrolet Kalos in North America. Its focus was on affordability and basic transportation.