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2007 Chevrolet Malibu Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2007 Codes Chassis Code: GM Epsilon Platform (U.S. Code) 👋 Introduction Market Position Market Segment: Mid-size sedan, family car, popular commuter...
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2007 Chevrolet Malibu Service and Repair Manual2007 Chevrolet Malibu Service and Repair Manual2007 Chevrolet Malibu Service and Repair Manual2007 Chevrolet Malibu Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2007
Codes
Chassis Code:
GM Epsilon Platform (U.S. Code)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, family car, popular commuter vehicle
Competitive Analysis
Key Competitors:
Ford Fusion, Toyota Camry, Honda Accord, Nissan Altima, Chrysler Sebring
Key Features
Vehicle Selling Points:
Comfortable ride, spacious interior for its class, good fuel economy (especially the I4), widely available, affordable maintenance
📋 Manual Details
Coverage Areas
Covered Engine Variants:
2.2L Ecotec L61 I4, 3.5L High Feature LX9 V6, 3.9L High Feature LZ9 V6
Covered Transmission Variants:
4-speed automatic (4T45-E, 4T65-E)
Trim Levels Covered:
LS, LT, LTZ
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Print (Likely)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection (MPI), ignition, exhaust, emissions, engine control (ECM/PCM), timing system, diagnosis and testing
Transmission Systems:
Automatic transmission diagnosis, repair, overhaul, fluid and filter service, internal components, electronic controls, torque converter
Drivetrain Systems:
Front wheel drive axle shafts, CV joints, transaxle housing, bearings
Suspension Systems:
Front and rear suspension components, struts, springs, control arms, bushings, alignment specifications, wheel bearings
Steering Systems:
Power steering pump, rack and pinion, steering column, tie rods, linkages, diagnosis
Brake Systems:
Front and rear disc brakes, calipers, pads, rotors, hydraulic system, ABS system, parking brake, diagnosis and bleeding
Electrical Systems:
Battery, starting system, charging system, lighting, fuses, relays, wiring diagrams, body control module (BCM), instrument cluster, power windows/locks/mirrors
HVAC Systems:
Air conditioning system, heater core, blower motor, climate controls, refrigerant handling, diagnosis
Body Systems:
Body panels, doors, glass, seals, interior trim, bumpers, corrosion protection, structural components
Safety Systems:
Airbag system (SRS), seat belts, related sensors and modules
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, tire rotation
Repair Procedures:
Component removal and installation (e.g., alternator, starter, water pump, fuel pump), brake pad/rotor replacement, strut replacement, exhaust system repair, CV axle replacement
Diagnostic Procedures:
OBD-II diagnostic trouble code (DTC) interpretation, component testing, circuit testing, fuel pressure testing, compression testing
Troubleshooting Guides:
System-specific troubleshooting trees and symptom-based diagnostics
Wiring Diagrams:
Comprehensive electrical schematics for all major systems
Technical Depth
Depth Of Coverage:
Complete factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts. Includes detailed specifications, torque values, and step-by-step instructions.
📊 Manual Specifications
File Format
Digital Format Details:
If digital (PDF), expect searchable text, high-resolution diagrams, and potentially hyperlinked sections. Printable pages are standard.
Print Quality
Print Quality Description:
High-quality printing with clear, legible text and sharp, detailed diagrams and illustrations.
Binding Type
Binding Type:
Likely perfect bound or saddle-stitched for print versions, allowing for lay-flat use.
Paper Type
Paper Type:
Durable, possibly coated paper to withstand workshop conditions and frequent use.
Completeness
Manual Completeness:
Comprehensive coverage of all factory service procedures, diagnostics, specifications, and repair instructions for the 2007 Chevrolet Malibu.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement And Type:
2.2L (2198cc) DOHC 16-valve Ecotec L61 Inline-4
Engine 1 Horsepower:
144 hp @ 5600 rpm (approx.)
Engine 1 Torque:
154 lb-ft @ 4000 rpm (approx.)
Optional Engine 1
Engine 2 Displacement And Type:
3.5L (3500cc) SOHC 12-valve High Feature LX9 V6
Engine 2 Horsepower:
201 hp @ 5600 rpm (approx.)
Engine 2 Torque:
218 lb-ft @ 4000 rpm (approx.)
Optional Engine 2
Engine 3 Displacement And Type:
3.9L (3880cc) SOHC 12-valve High Feature LZ9 V6 (FlexFuel Option)
Engine 3 Horsepower:
224 hp @ 6000 rpm (approx.)
Engine 3 Torque:
235 lb-ft @ 2000 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded (91 Octane for LZ9 FlexFuel when running on E85)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Transmission Codes:
4T45-E (2.2L I4), 4T65-E (3.5L V6, 3.9L V6)
Optional
Optional Transmission:
N/A for 2007 Model Year (all automatic)
Features
Transmission Features:
Driver Shift Control (with manual mode on some trims/engines), electronically controlled, overdrive
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron VI (GM specification)
Transmission Fluid Capacity:
Approx. 6.1 US quarts (5.8 liters) for 4T45-E, 7.7 US quarts (7.3 liters) for 4T65-E (dry fill, check manual for exact service fill)
📐 Dimensions
Exterior
Wheelbase:
110.5 inches (2807 mm)
Length:
190.4 inches (4836 mm)
Width:
70.3 inches (1786 mm)
Height:
57.5 inches (1460 mm)
Interior
Passenger Volume:
Approx. 100.7 cubic feet (2851 liters)
Cargo
Trunk Volume:
Approx. 15.1 cubic feet (427 liters)
Weights
Curb Weight Range:
3350 - 3600 lbs (1520 - 1633 kg) (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5 Stars (2007 Model)
NHTSA Front Passenger Impact:
5 Stars (2007 Model)
IIHS Front Offset Crash Test:
Good (2007 Model)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS) (standard on some trims/engines, optional on others), available StabiliTrak electronic stability control
Passive Features
Passive Safety Features:
Frontal airbags, front side-impact airbags, front and rear head curtain airbags, three-point seat belts with pretensioners, LATCH child seat anchors
💡 Technology Features
Infotainment
Infotainment System:
Base models feature a standard AM/FM stereo with CD player. Higher trims offer premium audio systems, satellite radio capability (XM), and potentially a touch-screen interface on later builds within the generation.
Driver Assistance
Driver Assistance Features:
Available cruise control, rear parking assist (on some LTZ trims), available StabiliTrak stability control system.
Connectivity
Connectivity Options:
Available OnStar system for safety and communication services.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, under normal driving conditions. Consult manual for severe conditions.
Engine Coolant Change Interval:
Initial change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years. Use extended life coolant.
Spark Plug Replacement Interval I4:
Iridium plugs: 100,000 miles (160,000 km)
Spark Plug Replacement Interval V6:
Iridium plugs: 100,000 miles (160,000 km)
Fluid Specifications
Engine Oil Type I4:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified)
Engine Oil Type V6:
SAE 5W-30 Full Synthetic (API Certified)
Engine Oil Capacity I4:
4.0 US quarts (3.8 liters) with filter change
Engine Oil Capacity V6:
4.5 US quarts (4.3 liters) with filter change
Coolant Type:
GM P/N 12378392 (Blue) or equivalent GMD-3420, OSHA-approved ethylene glycol based
Known Issues
Common Maintenance Items:
Regular inspection and replacement of worn suspension components (struts, bushings, ball joints), occasional power steering system leaks, potential for ABS sensor issues, exhaust system corrosion.
Transmission Common Issues:
While generally reliable, some instances of delayed engagement, harsh shifting, or solenoid issues can occur. Regular fluid changes are critical.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Founded in 1911, Chevrolet is one of America's oldest and most popular automotive brands, known for accessible and diverse vehicle offerings.
Model Evolution
Malibu Lineage:
The Malibu nameplate has a long history, dating back to the Chevelle Malibu of the 1960s and 70s. This 2007 model represents the seventh generation, a significant redesign from its predecessors, moving to the global Epsilon platform.
Production
Model Year Introduction:
The current generation Malibu (introduced for the 2004 model year in the US as the 'Malibu Maxx') saw a more conventional sedan form factor return for 2007, alongside the Malibu Maxx hatchback. This manual focuses on the sedan variant.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Awarded a 5-star frontal crash rating by NHTSA, indicating strong performance in government safety tests for the model year.
Ratings
IIHS Ratings:
Achieved 'Good' rating in the Insurance Institute for Highway Safety (IIHS) frontal offset crash test, signifying good structural integrity and occupant protection.
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