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2016 Chevrolet Malibu 9th Gen Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2016 Generation Generation Designation: 9th Generation Codes Chassis Code: M M / Upsilon 👋 Introduction Market Position Segment: Mid-size Sedan Target...
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2016 Chevrolet Malibu 9th Gen Service and Repair Manual2016 Chevrolet Malibu 9th Gen Service and Repair Manual2016 Chevrolet Malibu 9th Gen Service and Repair Manual2016 Chevrolet Malibu 9th Gen Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Malibu
Year:
2016
Generation
Generation Designation:
9th Generation
Codes
Chassis Code:
M M / Upsilon
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Target Audience:
Family Cars, Commuters
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Fusion, Hyundai Sonata, Kia Optima
Key Features
Design:
Sleek, modern styling, aerodynamic profile, updated interior design
Powertrain Options:
Efficient turbocharged engines (1.5L, 2.0L) paired with advanced automatic transmissions
Technology Integration:
Available MyLink infotainment system with Apple CarPlay and Android Auto, advanced safety features
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair for 2016 Chevrolet Malibu 9th Generation
Engine Coverage:
1.5L Turbo Ecotec (LUV), 2.0L Turbo Ecotec (LTG)
Transmission Coverage:
6-speed Automatic (6T45), 8-speed Automatic (8T45)
Chassis Coverage:
Suspension, Steering, Brakes, Wheels & Tires
Electrical Coverage:
Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment, Lighting, Power Accessories
Page Count
Estimated Pages:
2500+
Manual Type
Type:
Comprehensive Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Emission Control, Cooling System, Lubrication System, Turbocharging System
Drivetrain:
Automatic Transmission (6-speed, 8-speed), Drivaxles, Differentials
Chassis And Suspension:
Front Suspension, Rear Suspension, Power Steering, ABS, Traction Control, Stability Control, Brake System (Hydraulic and Electronic Components)
Body And Trim:
Exterior Panels, Doors, Hood, Trunk, Interior Trim, Seating Systems, Glass
Electrical And Electronics:
Wiring Diagrams, Fuses and Relays, Lighting Systems, Power Windows, Power Locks, Remote Keyless Entry, HVAC Controls, Instrument Cluster, Audio System, Navigation System, OnStar System
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing Procedures, Symptom-Based Diagnostics
Repair:
Engine Assembly/Disassembly, Transmission Repair/Overhaul, Brake Caliper and Rotor Replacement, Suspension Component Replacement, Steering Rack Replacement, Electrical Component Replacement
Calibration And Programming:
Throttle Body Relearn, Steering Angle Sensor Calibration, Tire Pressure Monitoring System (TPMS) Initialization
Technical Depth
Depth:
Complete Workshop Level Repair Procedures
Diagnostics Scope:
Advanced Diagnostic Information, Wiring Schematics, Connector Views, Pinouts
Torque Specifications:
Detailed Torque Values for All Fasteners
📊 Manual Specifications
File Format
PDF Quality:
High-Resolution Scanned Pages, Searchable Text
Print Quality
Readability:
Clear, Legible Text and Diagrams
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
Navigability
Hyperlinks:
Internal Navigation via Table of Contents and Index
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.5L (1490 cc)
Engine 1 Type:
Inline-4, turbocharged, direct injection, Ecotec
Engine 1 Power Hp:
160 hp @ 5600 rpm
Engine 1 Torque Lb Ft:
184 lb-ft @ 2000-4000 rpm
Optional Engine
Engine 2 Displacement:
2.0L (1998 cc)
Engine 2 Type:
Inline-4, turbocharged, direct injection, Ecotec
Engine 2 Power Hp:
250 hp @ 5300 rpm
Engine 2 Torque Lb Ft:
260 lb-ft @ 2000-5000 rpm
Fuel System
Fuel Delivery:
Direct Injection
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Management
ECU Type:
ECM (Engine Control Module), Integrated with TCM
🔧 Transmission
Standard Transmission
Transmission 1 Type:
6-speed Automatic
Transmission 1 Model:
6T45
Optional Transmission
Transmission 2 Type:
8-speed Automatic
Transmission 2 Model:
8T45
Features
Gear Selection:
Driver Shift Control (DSC)
Fluid Specifications
Transmission Fluid Type 6 Spd:
Dexron-VI (GM P/N 88864375 / 19257705)
Transmission Fluid Type 8 Spd:
Dexron-VI (GM P/N 19353626)
📐 Dimensions
Exterior
Length In:
191.4
Width In:
73.0
Height In:
58.2
Wheelbase In:
107.8
Interior
Passenger Volume Cu Ft:
97.9
Cargo
Trunk Volume Cu Ft:
15.0
Weights
Curb Weight Lbs 1 5L:
3242
Curb Weight Lbs 2 0L:
3370
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (Overall)
IIHS Top Safety Pick:
Yes (Good ratings in crash tests)
Active Features
Traction Control:
Standard StabiliTrak
Electronic Stability Control:
Standard
Anti Lock Brakes:
Standard 4-wheel ABS
Driver Assistance Options:
Available Forward Collision Alert, Lane Departure Warning, Lane Keep Assist, Rear Cross-Traffic Alert, Side Blind Zone Alert
Passive Features
Airbags:
Frontal, Side-Impact, Knee, and Curtain Airbags
Seat Belts:
3-point Seat Belts with Pretensioners
Child Seat Anchors:
LATCH System (Lower Anchors and Tethers for Children)
💡 Technology Features
Infotainment
Infotainment System:
Chevrolet MyLink with 7-inch or 8-inch color touchscreen
Smartphone Integration:
Apple CarPlay, Android Auto
Connectivity:
Bluetooth, USB ports, Available SiriusXM Satellite Radio, Available Navigation
Driver Assistance
Camera Systems:
Available Rear Vision Camera, Available Front and Rear Park Assist
Cruise Control:
Standard Cruise Control, Available Adaptive Cruise Control
Connectivity
Onstar:
Available OnStar 4G LTE with Wi-Fi Hotspot
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 12 months (synthetic oil, typical)
Air Filter Replacement:
Inspect every 15,000 miles, Replace as needed or every 30,000 miles
Cabin Air Filter Replacement:
Replace every 15,000-24,000 miles or annually
Spark Plug Replacement 1 5L:
Replace every 60,000 miles (Iridium)
Spark Plug Replacement 2 0L:
Replace every 60,000 miles (Iridium)
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Full Synthetic (GM P/N 19295615 or equivalent)
Engine Oil Capacity 1 5L:
4.0 quarts (with filter)
Engine Oil Capacity 2 0L:
5.0 quarts (with filter)
Coolant Type:
GM DEX-COOL Orange Long Life Coolant (50/50 mix) (GM P/N 12346290 or equivalent)
Known Issues
Common Problems:
Turbocharger oil line leaks, water pump leaks, infotainment system glitches, occasional transmission shifting issues
📚 Vehicle History
Brand Heritage
Chevrolet History:
Founded in 1911, Chevrolet is a division of General Motors (GM) known for its broad range of vehicles from compact cars to heavy-duty trucks.
Model Evolution
Malibu History:
The Malibu nameplate originated as a trim level for the Chevrolet Chevelle in the 1960s and became a standalone model in 1978. The 9th generation marked a significant redesign, moving to GM's Epsilon II platform.
Production
Platform:
GM Epsilon II platform
Assembly Locations:
Fairfax Assembly Plant, Kansas City, Kansas, USA; Oshawa Car Assembly, Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Safety Awards:
IIHS Top Safety Pick, NHTSA 5-Star Safety Rating
Ratings
Fuel Economy Epa Est Mpg:
1.5L: 27 City / 37 Hwy; 2.0L: 21 City / 31 Hwy (Varies by transmission and drivetrain)
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