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Chevrolet Metro 1998 1999 2000 2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Metro Year: 1998-2001 Platform: Suzuki Cultus/Swift based Codes Diagnostic Trouble Codes: Generic OBD-II Codes, GM Specific Codes 👋 Introduction Market Position Vehicle Class:...
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Chevrolet Metro 1998 1999 2000 2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Metro
Year:
1998-2001
Platform:
Suzuki Cultus/Swift based
Codes
Diagnostic Trouble Codes:
Generic OBD-II Codes, GM Specific Codes
👋 Introduction
Market Position
Vehicle Class:
Subcompact Economy Car
Target Demographic:
Budget-conscious consumers, city dwellers, first-time car buyers
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Hyundai Accent
Key Features
Attributes:
Fuel efficiency, affordability, compact size, maneuverability, basic reliability
Manual Value Proposition
Benefit To Owner:
Enables DIY maintenance and repairs, reduces reliance on expensive shop labor, provides in-depth technical understanding.
Benefit To Business:
Facilitates efficient and accurate repair work, improves customer satisfaction, essential tool for any mechanic working on these models.
📋 Manual Details
Coverage Areas
Engine:
1.0L, 1.3L, 1.3L Spec
Transmission:
Automatic Transmission, Manual Transmission
Chassis:
Front Suspension, Rear Suspension, Steering, Brakes (Disc, Drum, Hydraulic, Park Brake), Drive Shafts
Body:
Body Front End, Body Rear End, Bumpers, Doors, Exterior Trim, Interior Trim, Stationary Windows
Electrical:
Alternator, Starter, Fuses, Electrical Component Location, Wiring, Instrument Panel/Gauge, Horns
Comfort And Convenience:
HVAC, Heater, Entertainment, Wiper Washer System
Safety Systems:
ABS, SIR (Supplemental Inflatable Restraint/Airbags), Seat Belts
Engine Maintenance:
Fluid Replacement, Drive Belt, Valve Rocker Arm Cover, Engine Cooling, Engine Exhaust
Diagnostics And Procedures:
Comp Relearn (Component Relearn), Transmission Fluid Check
Page Count
Total Pages:
2000+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Digital Delivery:
Download Link
Compatibility:
Windows (10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Mac, Tablet, Phone (32/64-bit)
📖 Manual Coverage
Systems Covered
All Major Systems:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, Electrical, HVAC, Body, Safety Systems, Fuel System, Cooling System, Exhaust System, Emissions Control
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Replacements, Filter Changes, Belt Adjustments/Replacements, Spark Plug Replacement, Battery Servicing
Repair:
Engine Mechanical (internal component replacement), Transmission Repair (internal and external), Brake System Repair (calipers, master cylinder, lines), Suspension Component Replacement (shocks, struts, bushings), Steering System Repair (rack and pinion, linkages), Electrical Component Diagnosis and Replacement, HVAC System Repair (compressor, evaporator, heater core), Body Panel Repair, Door Mechanism Repair
Diagnostics:
Troubleshooting guides for common symptoms, OBD-II code interpretation, Electrical circuit tracing, Component testing procedures
Special Procedures:
Component Relearn Procedures (e.g., for certain electronic modules), Differential and Clutch Service, Airbag System Service Precautions
Technical Depth
Depth:
Comprehensive Workshop Level. Includes detailed step-by-step instructions, torque specifications, diagnostic flowcharts, and wiring diagrams.
Illustrations
Quality:
Hi-Resolution Illustrations, Photos, and Diagrams
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely Searchable Text (typical for professional PDF manuals)
Print Quality
Printability:
Printable Pages
Binding Type
Digital:
N/A (Digital Download)
Paper Type
Digital:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1.0L:
G10A (3-cylinder, SOHC, naturally aspirated)
Engine Code 1.3L:
G13BA (4-cylinder, SOHC, naturally aspirated)
Performance 1.0L
Horsepower Hp:
~55-60 hp @ 6000 rpm (estimated)
Torque Lb-Ft:
~55-60 lb-ft @ 3500 rpm (estimated)
Performance 1.3L
Horsepower Hp:
~70-75 hp @ 6000 rpm (estimated)
Torque Lb-Ft:
~75-80 lb-ft @ 3500 rpm (estimated)
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Type:
Liquid-cooled, Pressurized
Ignition System
Type:
Distributorless Ignition System (DIS) or Distributor Type (model dependent)
Valve Train
Configuration:
SOHC (Single Overhead Camshaft)
🔧 Transmission
Standard
Manual:
5-Speed Manual
Optional
Automatic:
3-Speed Automatic
Features
Clutch Type:
Dry Single Plate Clutch (Manual Transmission)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length Overall:
~150-154 inches (3810-3912 mm)
Width Overall:
~64 inches (1626 mm)
Height Overall:
~58-59 inches (1473-1500 mm)
Wheelbase
Wheelbase:
~93 inches (2362 mm)
Weights
Curb Weight:
~1850-2000 lbs (839-907 kg) (Varies by model and equipment)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
Likely 3-star or 4-star (Based on era and vehicle size, verify specific year ratings)
Active Features
ABS:
Available (Optional on some trims/models)
Passive Features
Airbags:
Driver Airbag Standard, Passenger Airbag Available/Optional (SIR system)
Seat Belts:
Front 3-point seat belts, Rear lap belts (or 3-point depending on configuration)
Construction
Body Structure:
Unibody construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with cassette player or CD player (optional on higher trims).
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Available on some higher trim levels.
Connectivity
OBD Ii Port:
Standard, facilitating diagnostics with the included trouble codes.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type (Refer to manual for exact specification).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (e.g., standard copper vs. platinum/iridium).
Coolant Flush:
Every 24,000-60,000 miles (38,000-96,000 km) or 2-5 years (Refer to manual for coolant type and interval).
Fluid Specifications
Engine Oil:
API Service SG, SH, or SJ, SAE 5W-30 or 10W-30 (Consult manual for exact viscosity and API rating).
Coolant:
GM Type 1 Coolant (Green) or equivalent ethylene glycol-based coolant (Refer to manual for specific mixture ratio).
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for exact specification).
Power Steering Fluid:
If equipped with power steering, consult manual for specific type (likely Dexron III or similar ATF).
Known Issues
Common Problems:
Interior trim degradation, HVAC blower motor failure, occasional engine performance issues due to age, catalytic converter issues, minor electrical gremlins.
Maintenance Tips:
Regularly inspect and replace drive belts, check coolant levels, maintain clean air filters for optimal performance.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, a division of General Motors, has a long history of producing affordable and practical vehicles for the North American market.
Model Evolution
Gm Global Strategy:
The Chevrolet Metro was part of GM's strategy to badge-engineer and sell Suzuki vehicles in North America, leveraging Suzuki's expertise in small, efficient cars.
Suzuki Origins:
Based on the Suzuki Cultus (also sold as Suzuki Swift and Pontiac Firefly in other markets), the Metro was designed for urban environments and fuel economy.
Production
Production Years North America:
1989-2001 (for Chevrolet Metro nameplate)
Manufacturing Location:
Primarily manufactured in Japan by Suzuki, then imported and rebadged by GM.
🏆 Awards & Recognition
Recognitions
Fuel Economy Rankings:
Frequently ranked among the most fuel-efficient vehicles in its class during its production years.
Affordability:
Consistently recognized for its low purchase price and cost of ownership.
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