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2008 Chevrolet Nubira (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Nubira Year: 2008 Generation: Second Generation (J200) Codes Chassis Code: J200 👋 Introduction Market Position Market Segment: Compact sedan and wagon, competing in...
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2008 Chevrolet Nubira (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Nubira
Year:
2008
Generation:
Second Generation (J200)
Codes
Chassis Code:
J200
👋 Introduction
Market Position
Market Segment:
Compact sedan and wagon, competing in a crowded segment.
Competitive Analysis
Competitors:
Competed against vehicles like the Honda Civic, Toyota Corolla, Ford Focus, and Mazda3.
Key Features
Value Proposition:
Offered a balance of affordability, practicality, and reasonable fuel economy, often with distinctive styling.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (likely PDF, though not explicitly stated in product info)
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Page Count:
Not specified in product information, typical for this era and scope would be 1000+ pages.
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all gasoline engines.
Engine Management:
Fuel injection systems, ignition systems, emissions control systems, sensors, actuators, and ECU diagnostics.
Transmission:
Manual and automatic transmission repair, overhaul, and fluid service.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential repairs.
Brakes:
Front and rear brake systems, ABS, parking brake, hydraulic components, diagnostics, and bleeding procedures.
Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, springs, alignment procedures.
Steering:
Power steering system, steering rack, tie rods, hydraulic components, and diagnostics.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, and heater core service.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel tank, and evaporative emissions system (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensors.
Electrical System:
Battery, charging system (alternator, starter), lighting systems, power accessories.
Body And Frame:
Body panels, doors, hinges, latches, glass, seals, frame straightening, and rust repair.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, repair, and refrigerant service.
Interior:
Seats, dashboard, trim panels, carpeting, and interior accessories.
Diagnostic Trouble Codes:
DTC definitions, causes, and diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues.
Component Repair:
Detailed instructions for disassembling, repairing, and reassembling major vehicle components.
Component Replacement:
Step-by-step guides for replacing worn or damaged parts.
Wiring Diagrams:
Comprehensive electrical circuit diagrams for all vehicle systems.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Diagnostic Procedures:
Methods for diagnosing faults using scan tools, multimeters, and visual inspections.
Technical Depth
Depth:
Vehicle-specific, technician-level detail covering all repairs from basic maintenance to complex overhauls.
📊 Manual Specifications
File Format
File Format:
Likely PDF. Searchable text and bookmark capabilities are standard for high-quality digital manuals.
Print Quality
Print Quality:
High resolution for clear diagrams and text. Designed for easy readability.
Binding Type
Binding Type:
N/A for digital format. If printed, would typically be perfect bound or spiral bound for durability.
Paper Type
Paper Type:
N/A for digital format. If printed, would be durable, shop-friendly paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Code:
T22SED (common for this generation, though specific to regions)
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower:
Approximately 120-130 hp (Varies slightly by market and specific tuning)
Torque:
Approximately 130-135 lb-ft (Varies slightly by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-port injection (MPI)
Fuel Type:
Unleaded Gasoline
Technical Details
Bore X Stroke:
Refer to specific manual for exact dimensions (typically around 86.0 mm x 86.0 mm)
Compression Ratio:
Refer to specific manual for exact ratio (typically around 9.5:1)
Ignition System:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Transmission Control:
Electronic control for automatic transmission (TCM)
Fluid Specifications
Automatic Transmission Fluid Type:
Dexron-III or equivalent (Consult manual for specific GM/ACDelco part numbers)
Manual Transmission Fluid Type:
GL-4 (Consult manual for specific viscosity and API rating)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback/Wagon
Length:
Sedan: ~4510 mm (177.6 in); Wagon: ~4580 mm (180.3 in)
Width:
~1725 mm (67.9 in)
Height:
Sedan: ~1445 mm (56.9 in); Wagon: ~1500 mm (59.1 in)
Wheelbase:
~2600 mm (102.4 in)
Weights
Curb Weight:
Approximately 1300-1400 kg (2866-3086 lbs), varies by body style and equipment.
Gross Vehicle Weight Rating:
Consult manual for specific ratings by model.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star rating (driver), 4-star rating (front passenger) - for similar GM models of the era, consult specific vehicle testing reports.
IIHS Frontal Offset:
Acceptable or Good rating (for similar GM models of the era, consult specific vehicle testing reports).
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional MP3 playback and satellite radio (XM).
Display:
Simple LCD display for audio and clock functions.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Consult manual for exact recommendation based on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (copper vs. iridium).
Coolant Flush:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 API SL or newer (Consult manual for exact GM specification like GM6094M).
Engine Oil Capacity:
Approximately 4.3 Liters (4.5 Quarts) with filter change.
Coolant Type:
GM Type I or Type II Antifreeze/Coolant (Ethylene Glycol based) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for precise specification).
Known Issues
Engine Oil Leaks:
Potential for valve cover gasket and oil pan gasket leaks.
Suspension Wear:
desgaste premature de los amortiguadores y soportes de puntal.
ABS Sensor Failure:
Occasional failure of ABS wheel speed sensors.
HVAC Blower Motor:
Blower motor resistor failure leading to non-functional fan speeds.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chevrolet, an American automotive division of General Motors (GM).
Model Evolution
Previous Generation:
The first generation Nubira (based on Daewoo Nubira) was sold under various GM brands globally.
Design Basis:
The J200 platform was developed by Daewoo, which GM acquired. The Nubira was essentially a rebadged Daewoo Lacetti/Lacetti Premiere.
Production
Production Location:
Primarily manufactured in South Korea by GM Daewoo (later GM Korea).
Production Years For Gen 2:
2003-2008 (market dependent, with facelifts).
🏆 Awards & Recognition
Recognitions
Specific Awards:
While the Nubira itself didn't win major awards, its platform-mates (like the Chevrolet Lacetti) received moderate praise for value and practicality in their respective markets.
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