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Chevrolet Prizm 1998 1999 2000 2001 2002 Service Repair Manual
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Basic Information Identification Make: Chevrolet Model: Prizm Model Years Covered: 1998, 1999, 2000, 2001, 2002 Platform Code: E100 (corresponds to Toyota Corolla E110 platform) Codes Engine Code 1.8L: 1ZZ-FE (Shared...
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| Basic Information | |
| Identification | |
| Make: | Chevrolet |
| Model: | Prizm |
| Model Years Covered: | 1998, 1999, 2000, 2001, 2002 |
| Platform Code: | E100 (corresponds to Toyota Corolla E110 platform) |
| Codes | |
| Engine Code 1.8L: | 1ZZ-FE (Shared with Toyota Corolla) |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Compact sedan (rebadged Toyota Corolla) |
| Brand Strategy: | Offered as a cost-effective, reliable alternative to the Toyota Corolla, leveraging GM's distribution network. |
| Competitive Analysis | |
| Key Competitors: | Toyota Corolla, Honda Civic, Ford Focus, Nissan Sentra, Mazda Protege |
| Key Features | |
| Vehicle Strengths: | Reliability (inherited from Toyota platform), fuel efficiency, affordable maintenance, practicality. |
| Manual Value Proposition | |
| Utility For Owners: | Enables DIY maintenance and repairs, troubleshooting, understanding vehicle systems, saving on labor costs. |
| Utility For Technicians: | Provides definitive factory procedures and specifications for efficient and accurate servicing. |
| Manual Details | |
| Coverage Areas | |
| Covered Years: | 1998-2002 |
| Specific Models Covered: | Chevrolet Prizm 1998, Chevrolet Prizm 1999, Chevrolet Prizm 2000, Chevrolet Prizm 2001, Chevrolet Prizm 2002 |
| Page Count | |
| Total Pages: | 2000+ |
| Manual Type | |
| Type: | Factory Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Digital Delivery: | Download link |
| Compatibility | |
| Operating Systems: | Windows (10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Mac, Tablet, Phone |
| Architecture: | 32-bit and 64-bit |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | 1.8L Engine Mechanical, Engine Control, Engine Cooling, Engine Electrical, Engine Exhaust, Automatic Transmission, Manual Transmission, Clutch, Wheel Drive Shafts |
| Chassis: | Antilock Brake System, Hydraulic Brakes, Disc Brakes, Drum Brakes, Park Brake, Front Suspension, Rear Suspension, Power Steering System |
| Body: | Body Front End, Body Rear End, Bumpers, Doors, Roof, Stationary Windows, Exterior Trim, Interior Trim |
| Electrical And Accessories: | Engine Electrical, Instrument Panel, Gages and Console, Entertainment, Horns, Lightning, Cruise Control, Keyless Entry, SIR (Supplemental Inflatable Restraint/Airbags), Wiper Washer System |
| Comfort And Climate: | Heating Ventilation and Air Conditioning (HVAC) |
| Procedures Included | |
| Diagnostic Procedures: | Step-by-step troubleshooting for all systems, DTC (Diagnostic Trouble Code) interpretation and resolution |
| Maintenance Procedures: | Routine maintenance tasks, fluid changes, filter replacements, inspections |
| Repair Procedures: | Detailed instructions for component removal, installation, overhaul, and repair |
| Component Rebuilds: | Engine mechanical and transmission overhaul procedures (as applicable to factory manual scope) |
| Electrical Diagrams: | Comprehensive wiring diagrams for all electrical systems |
| Specifications And Data: | Torque specifications, clearances, fluid capacities, electrical values |
| Technical Depth | |
| Depth: | Comprehensive factory-level coverage, equivalent to what professional workshops utilize |
| Detail Level: | Hi-resolution illustrations, detailed instructions, photos, and diagrams |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely searchable text within PDF (typical for factory manuals) |
| Print Quality | |
| Printability: | Printable pages directly from the CD/download |
| Image Resolution: | Hi Resolution |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Inline-4, DOHC, 16-valve |
| Engine Code: | 1ZZ-FE |
| Displacement: | 1.8 Liters (1794 cc) |
| Performance | |
| Horsepower Est: | 120-125 hp @ 6000 rpm (varies slightly by year/spec) |
| Torque Est: | 125-127 lb-ft @ 4200 rpm (varies slightly by year/spec) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI), Sequential Port Injection |
| Fuel Type: | Unleaded Gasoline |
| Cooling System | |
| Cooling Type: | Liquid-cooled, pressurized system |
| Lubrication System | |
| Oil Type Specification: | API Service SG or SH, SAE 5W-30 recommended (refer to manual for exact GM/ACDelco spec) |
| Oil Capacity Est: | 4.3 US quarts (4.1 Liters) with filter change |
| Transmission | |
| Standard Transmission | |
| Type: | 5-speed Manual Transmission (e.g., E351) |
| Optional Transmission | |
| Type: | 4-speed Automatic Transmission (e.g., A246E) |
| Features | |
| Automatic Features: | Electronic control, lock-up torque converter |
| Fluid Specifications | |
| Automatic Transmission Fluid: | Dexron III or equivalent (refer to manual for exact GM specification) |
| Manual Transmission Fluid: | API GL-4, SAE 75W-90 gear oil (refer to manual for exact specification) |
| Dimensions | |
| Exterior Dimensions | |
| Wheelbase: | Approx. 102.4 inches (2600 mm) |
| Length: | Approx. 175.0 inches (4445 mm) |
| Width: | Approx. 66.7 inches (1694 mm) |
| Height: | Approx. 55.1 inches (1400 mm) |
| Weights | |
| Curb Weight Est: | 2600-2800 lbs (1180-1270 kg) depending on configuration |
| Gross Vehicle Weight Rating Est: | 3700-3800 lbs (1680-1725 kg) |
| Wheels And Tires | |
| Standard Tire Size: | 185/65R14 or 195/60R15 (depending on trim/year) |
| Wheel Bolt Pattern: | 4x100 mm |
| Wheel Size: | 14x5.5 or 15x6 inches |
| Safety Features | |
| Ratings | |
| NHTSA Side Impact Rating: | The NHTSA ratings for specific years and trims of the Prizm are not readily available in a consolidated manner, but the platform was generally considered safe for its class. Consult the NHTSA database for specific year findings. |
| Active Features | |
| ABS: | Available (Antilock Brake System) |
| Passive Features | |
| Airbags: | Driver and front passenger airbags (SIR - Supplemental Inflatable Restraint) |
| Seat Belts: | Front pretensioner seat belts, three-point rear seat belts |
| Child Seat Anchors: | LATCH (Lower Anchors and Tethers for Children) system may be present in later models/trims. Refer to manual. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM stereo with CD player or cassette player, depending on trim level and options. Basic speaker configurations. |
| Instrument Cluster: | Analog gauges for speedometer, tachometer (optional), fuel, and temperature. Warning lights for various systems. |
| Driver Assistance | |
| Cruise Control: | Available on certain trims. |
| Connectivity | |
| Auxiliary Inputs: | None standard from factory; aftermarket solutions typically required. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, using synthetic or synthetic blend oil. Always refer to the manual for the exact recommendation based on driving conditions. |
| Air Filter Replacement: | Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection. |
| Spark Plug Replacement: | Iridium spark plugs (OEM) typically have a lifespan of 100,000 miles (160,000 km). Consult manual for exact type and interval. |
| Coolant Replacement: | First replacement at 100,000 miles (160,000 km) or 5 years, then every 50,000 miles (80,000 km) or 2-3 years thereafter. Use Toyota Super Long Life Coolant or equivalent specified by GM. |
| Fluid Specifications | |
| Brake Fluid Type: | DOT 3 or DOT 4 (refer to manual for exact specification and change interval). |
| Power Steering Fluid Type: | Dexron III ATF or a specific power steering fluid (refer to manual for exact specification). |
| Known Issues | |
| Common Problems: | Oil consumption (especially on higher mileage 1ZZ-FE engines), occasional transmission issues (automatic), minor electrical glitches, wear on suspension components, exhaust system rust. |
| Diagnostic Tips Covered: | The manual will provide extensive troubleshooting trees for these and other potential issues. |
| Vehicle History | |
| Brand Heritage | |
| Chevrolet History: | General Motors' flagship brand, known for a wide range of vehicles from economical commuters to performance cars and trucks. |
| Model Evolution | |
| Prizm Lineage: | The Chevrolet Prizm was a product of GM's partnership with Toyota. It was essentially a rebadged version of the Toyota Corolla (E100 generation platform from 1993-1997, E110 from 1998 onwards). The Prizm replaced the Geo Prizm. Production ceased after 2002. |
| Production | |
| Manufacturing Location: | Fremont, California, USA (joint venture plant with Toyota - NUMMI) |
| Production Years | |
| Overall Production: | 1989-2002 (as Geo Prizm and Chevrolet Prizm) |
| Awards & Recognition | |
| Recognitions | |
| Typical Awards: | While the Prizm itself may not have garnered specific major awards, its Toyota Corolla sibling platform frequently received accolades for reliability and value from publications like Consumer Reports and J.D. Power. |
| Ratings | |
| Reliability Perception: | Generally perceived as highly reliable due to its Toyota underpinnings. |