1999 Chevrolet Prizm Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Chevrolet Model: Prizm Year: 1999 Product Type: Service and Repair Manual Software Codes Chassis Code: E100 Platform Code: GM Zeta Platform (shared with Toyota Corolla...

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类型: Car

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标签: 1999 Car Cars Chevrolet Prizm

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Prizm

Year:

Product Type:

Service and Repair Manual Software

Codes

Chassis Code:

Platform Code:

GM Zeta Platform (shared with Toyota Corolla E110)

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

DIY enthusiasts, independent repair shops

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra

Key Features

Licensing:

Officially Licensed, OE (Original Equipment) derived materials

Convenience:

Instant online access, compatible with multiple devices

Access Period:

1 Year access with option for extensions

Value Proposition:

Cost savings compared to traditional printed manuals and dealership repairs

📋 Manual Details

Coverage Areas

Engine Service:

Transmission Service:

Brakes:

Suspension Steering:

Electrical System:

HVAC:

Body Interior:

Diagnostic Troubleshooting:

Page Count

Estimated Pages:

N/A (Digital Software)

Manual Type

Type:

Factory-Derived Service and Repair Manual

Language

Language:

English

Format

Format:

PDF Download (Software Access)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete Overhaul and Repair (e.g., cylinder head, pistons, crankshaft)

Engine Control System:

EFI system, ignition timing, sensor diagnostics (e.g., TPS, MAP, O2 sensors)

Fuel System:

Fuel pump, injectors, fuel filter, pressure regulator

Cooling System:

Radiator, water pump, thermostat, coolant flow, fan control

Exhaust System:

Catalytic converter, mufflers, exhaust manifold, emissions controls

Automatic Transmission:

ATF, torque converter, valve body, internal components, troubleshooting

Manual Transmission:

Clutch system, gearbox disassembly and assembly, fluid specifications

Drivetrain:

CV joints, drive axles, differential (if applicable)

Front Suspension:

MacPherson struts, control arms, ball joints, bushings, alignment procedures

Rear Suspension:

Trailing arm, coil springs, shock absorbers, alignment

Steering System:

Power steering pump, rack and pinion, tie rod ends, steering column

Brake System Front:

Disc brake pads, rotors, calipers, hydraulic lines

Brake System Rear:

Drum or disc brake components (depending on trim), parking brake

Anti Lock Brake System ABS:

ABS control module, wheel speed sensors, hydraulic modulator (if equipped)

Wheels Tires:

Tire pressure, rotation, wheel balancing, lug nut torque specifications

Body Structural:

Frame, body panels, door mechanisms, glass replacement

Interior Trim:

Dashboard removal, seat repair, upholstery

Lighting System:

Headlights, taillights, interior lighting, bulb replacement

Instrument Panel:

Gauges, warning lights, indicator function

Wiper Washer System:

Wiper motor, linkage, washer fluid reservoir and pump

Power Windows Locks:

Window regulators, power lock actuators, switches

Audio System:

Radio, speaker replacement, antenna

Air Conditioning System:

Refrigerant, compressor, evaporator, condenser, controls, charging procedures

Heater System:

Heater core, blower motor, control flaps

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for common and specific issues

Procedures Included

Basic Maintenance:

Oil changes, fluid checks, filter replacements, spark plug replacement

Component Removal Installation:

Detailed instructions for removing and reinstalling major and minor components

Engine Rebuild:

Complete engine disassembly, inspection, and reassembly procedures

Transmission Overhaul:

Step-by-step guidance for rebuilding automatic and manual transmissions

Brake System Service:

Pad/shoe replacement, rotor/drum resurfacing or replacement, bleeding procedures

Suspension Alignment:

Correction procedures for camber, caster, and toe

Electrical Diagnostics:

Troubleshooting wiring faults, sensor issues, module testing

HVAC System Repair:

Leak detection, component replacement, refrigerant servicing

Body Panel Replacement:

Procedures for replacing doors, fenders, hoods, bumpers

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete component rebuilds and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically with OCR)

Printable:

Print Quality

Quality:

High-resolution scans of original factory materials

Binding Type

Type:

N/A (Digital Software)

Paper Type

Type:

N/A (Digital Software)

⚙️ Engine Specifications

Primary Engine

Engine Code:

1ZZ-FE (for most models)

Engine Type:

Inline 4-Cylinder, DOHC, 16-valve

Displacement:

1794 cc (1.8 Liters)

Performance

Horsepower:

120 hp @ 5600 rpm (approx.)

Torque:

121 lb-ft @ 4400 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Engine Management

Ignition System:

Distributorless Ignition System (DIS)

Emission Controls:

California emissions controls, catalytic converter

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (ECT-i)

Features

Automatic Transmission Features:

Electronically Controlled Transmission with Intelligence (ECT-i) for optimized shifting and fuel economy

📐 Dimensions

Exterior

Length:

175.7 inches

Width:

67.5 inches

Height:

55.3 inches

Wheelbase:

102.4 inches

Weights

Curb Weight Manual:

2710 lbs (approx.)

Curb Weight Automatic:

2770 lbs (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

4-Star (1999 Model Year)

NHTSA Frontal Passenger:

4-Star (1999 Model Year)

Active Features

Available (Standard on some trims)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seatbelts:

Front 3-point pretensioner seat belts

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/Cassette or Optional CD Player

Speakers:

4 or 6 speaker configurations

Driver Assistance

Cruise Control:

Optional

Connectivity

Internet Access:

N/A (Vehicle Technology)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months (synthetic oil recommended)

Air Filter Replacement:

Every 15,000 - 30,000 miles, or as needed based on driving conditions

Spark Plug Replacement:

Approx. 100,000 miles (Iridium type recommended for 1ZZ-FE)

Coolant Replacement:

Every 30,000 miles or 2 years (Toyota Super Long Life Coolant recommended)

Fluid Specifications

Engine Oil Viscosity:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.5 US quarts (4.3 Liters) with filter change

Automatic Transmission Fluid:

Dexron III/Mercon ATF or equivalent

Automatic Transmission Fluid Capacity:

3.8 US quarts (3.6 Liters) for drain and fill

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90

Power Steering Fluid:

GM Power Steering Fluid or Dexron III ATF

Brake Fluid:

DOT 3

Known Issues

Engine:

Excessive oil consumption (potential piston ring issue), occasional rough idle

Transmission:

Automatic transmission harsh shifting or delayed engagement

Suspension:

Worn strut mounts, ball joints, and tie rod ends can lead to clunking noises and alignment issues

Electrical:

Faulty power window regulators, HVAC blower motor failures

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

United States

Model Evolution

First Generation:

1990-1997

Second Generation:

1998-2002

Rebadging Strategy:

The Chevrolet Prizm was a rebadged version of the Toyota Corolla, a result of GM's partnership with Toyota (NUMMI)

Production

Assembly Location:

Fremont, California, USA (NUMMI plant)

🏆 Awards & Recognition

Recognitions

Reliability:

Often received good ratings for reliability due to its Toyota Corolla underpinnings

Ratings

Consumer Reports:

Generally rated as good to excellent for predicted reliability by consumer organizations