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2007 Chevrolet Rezzo Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Chevrolet Model: Rezzo Year: 2007 Codes Vehicle Platform Code: U100 (GM Daewoo Lacetti platform) 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) /...
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2007 Chevrolet Rezzo Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Rezzo
Year:
2007
Codes
Vehicle Platform Code:
U100 (GM Daewoo Lacetti platform)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Competitive Analysis
Key Competitors Segment:
Ford Focus C-Max, Renault Scenic, Volkswagen Golf SV (Golf Plus), Opel/Vauxhall Zafira.
Key Features
Vehicle Usp:
Practicality, spacious interior for its class, fuel efficiency, affordability, and versatility for families.
📋 Manual Details
Coverage Areas
Coverage Type:
All Models, All Repairs A-Z
Page Count
Estimated Pages:
1500-2000 (estimated for a comprehensive service manual of this type)
Manual Type
Manual Classification:
Service and Repair Manual
Source Authenticity:
Dealership-level technical manual
Language
Primary Language:
English
Format
Digital Format:
PDF (typically, for dealership-level manuals)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine fuel & emissions, engine cooling, engine lubrication, ignition system, starter & charging system, transmission (manual & automatic), drivetrain components (axles, CV joints, driveshafts).
Chassis:
Suspension system (front & rear), steering system, brake system (hydraulic & parking), wheels & tires.
Electrical:
Body control modules, instrument panel, lighting systems (interior & exterior), power accessories (windows, locks, mirrors), audio systems, anti-theft systems, airbags, diagnostic trouble codes (DTCs) and testing procedures.
Body And Frame:
Body panel removal/installation, interior trim, exterior trim, glass & seals, body structural components, collision repair information.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks and top-offs, filter replacements (oil, air, fuel, cabin), spark plug replacement, belt inspection and replacement, brake pad/rotor replacement, tire rotation.
Repair:
Engine component overhaul (e.g., cylinder head, pistons), transmission service and repair, brake system repair (calipers, lines, master cylinder), steering rack replacement, suspension component replacement (shocks, struts, control arms), electrical component diagnostics and replacement.
Diagnostics:
Troubleshooting guides based on symptoms, diagnostic procedures for all major systems, wiring diagrams, diagnostic tool usage (OBD-II scanner), sensor testing, actuator testing.
Technical Depth
Diagnostic Complexity:
Advanced diagnostics and troubleshooting, including step-by-step fault isolation procedures and resistance/voltage checks for electrical circuits.
Rebuild Scope:
Complete engine and transmission rebuild procedures, including torque specifications, clearances, and component assembly sequences.
📊 Manual Specifications
File Format
Searchability:
Fully searchable text (typical for official PDF manuals)
Print Quality
Graphic Resolution:
High-resolution diagrams, schematics, and illustrations
Binding Type
Physical Binding:
N/A (Digital PDF Format)
Paper Type
Physical Paper:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft)
Engine Code Typical:
T18SED (1.8L Gas - commonly found in the platform)
Performance
Displacement:
1.8 Liters (1796 cc)
Horsepower Typical:
Approx. 120-125 PS (90-93 kW; 118-123 bhp) @ 6000 rpm (dependent on specific engine variant)
Torque Typical:
Approx. 165-170 Nm (122-125 lb-ft) @ 4000-4500 rpm (dependent on specific engine variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Controls
Catalytic Converter:
Yes, Three-Way Catalytic Converter (TWCC)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (Optional)
Features
Clutch Type:
Dry, single-plate, diaphragm spring (for manual)
Automatic Transmission Control:
Electronic control unit (ECU) for shift logic and operation
📐 Dimensions
Exterior
Length:
Approx. 4350 mm (171.3 in)
Width:
Approx. 1745 mm (68.7 in)
Height:
Approx. 1630 mm (64.2 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Interior
Seating Capacity:
5 Seats
Cargo
Cargo Volume Rear Seats Up:
Approx. 430 Liters (15.2 cu ft)
Cargo Volume Rear Seats Down:
Approx. 1250 Liters (44.1 cu ft) (with seats folded)
Weights
Curb Weight Typical:
Approx. 1350-1450 kg (2976-3197 lbs) (depending on specification)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3 or 4 stars (typical for vehicles of this era and segment from GM Daewoo)
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS) (often optional or standard on higher trims)
Passive Features
Airbags:
Front driver and passenger airbags, optional side airbags.
Seat Belts:
Pre-tensioning front seatbelts with load limiters.
Child Seat Anchors:
ISOFIX (International Organization for Standardization Fix) mounting points for child safety seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM stereo with CD player, potentially with MP3 compatibility. Speaker configurations typically 4 or 6 speakers.
Navigation:
Navigation system was generally not standard or widely available on this model.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Available as an option on some models.
Connectivity
Auxiliary Input:
Likely available on later models or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first.
Air Filter Replacement Interval Typical:
Every 15,000 miles (24,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval Typical:
Every 60,000 miles (96,000 km) with iridium or platinum tipped plugs.
Fluid Specifications
Engine Oil Specification:
API SN/SP, ILSAC GF-6A or newer, SAE 5W-30 (check owner's manual for exact viscosity and specification)
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Specification:
GM Dex-Cool (Orange) or equivalent OAT (Organic Acid Technology) coolant, pre-diluted 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 Gear Oil.
Transmission Fluid Automatic:
Dexron VI Automatic Transmission Fluid (ATF) or equivalent.
Brake Fluid Specification:
DOT 3 or DOT 4 Automotive Brake Fluid.
Known Issues
Common Faults:
Potential for oil leaks (valve cover gasket, oil pan gasket), ignition coil failure, starter motor issues, suspension component wear (bushings, ball joints), catalytic converter failure due to age.
Diagnostic Tips:
Importance of checking wiring harnesses for chafing, especially in wheel well areas, and ensuring proper grounding for electrical components.
📚 Vehicle History
Brand Heritage
Parent Company:
General Motors (GM)
Model Evolution
Platform Origin:
Based on the GM Daewoo U100 platform, shared with the Chevrolet Lacetti and Buick Excelle.
Market Introduction Region:
Introduced by Daewoo as the Tacuma/Rezzo, later rebadged and sold under Chevrolet in various markets.
Production
Manufacturing Location:
Primarily South Korea (GM Daewoo plants), potentially others depending on market.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
While not a major award winner, it offered competitive value within the compact MPV segment in its respective markets.
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