Chevrolet S10 Chevy S-10 Pickup Complete Workshop Service Repair Manual 2001

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🏷️ Basic Information Identification Make: Chevrolet Model: S-10 Pickup Common Name: Chevy S-10 Year Covered: 2001 Codes Chassis Code: GMT355 👋 Introduction Market Position Segment: Compact Pickup Truck Target Audience:...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

S-10 Pickup

Common Name:

Chevy S-10

Year Covered:

Codes

Chassis Code:

GMT355

👋 Introduction

Market Position

Segment:

Compact Pickup Truck

Target Audience:

DIY mechanics, independent repair shops, S-10 owners seeking to perform their own maintenance and repairs.

Competitive Analysis

Competitors:

Ford Ranger, Dodge Dakota, Toyota Tacoma, Nissan Frontier.

Key Features

Value Proposition:

Enables significant cost savings by empowering owners/mechanics to perform a wide range of repairs and maintenance themselves, using manufacturer-specific procedures.

Accessibility:

Instant download and cross-platform compatibility (PC, Mac, tablet, smartphone) with Adobe Reader.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engines (2.2L OHV I4, 4.3L OHV V6)

Transmission Coverage:

All manual and automatic transmissions (e.g., NV3500, 4L60E)

Trim Coverage:

All trim levels (e.g., Base, LS, Xtreme)

Body Style Coverage:

All body styles (e.g., Regular Cab, Extended Cab, different bed lengths)

Page Count

Estimated Page Count:

Extensive; likely over 1000 pages based on typical workshop manuals for this era and complexity.

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling.

Fuel System:

Fuel injection, fuel pump, injectors, fuel tank, lines, pressure.

Ignition System:

Spark plugs, coils, ignition control module, distributorless ignition system (DIS).

Exhaust System:

Catalytic converter, mufflers, pipes, emission controls.

Transmission Manual:

Clutch, gearbox, shift linkages, internal components.

Transmission Automatic:

Torque converter, valve body, planetary gear sets, transmission control module (TCM), fluid cooler.

Drivetrain:

Driveshaft, U-joints, rear axle, differential, CV joints (if applicable).

Suspension Front:

Independent front suspension (IFS) components, control arms, ball joints, springs, shocks, steering knuckle.

Suspension Rear:

Leaf springs, shock absorbers, axle housing, suspension mounting points.

Steering:

Steering column, steering gear/rack and pinion, power steering pump, hoses, tie rods.

Brakes Front:

Disc brakes, calipers, pads, rotors, brake lines.

Brakes Rear:

Drum brakes (typically), wheel cylinders, brake shoes, drums, parking brake system.

Electrical System Charging:

Alternator, battery, voltage regulator, wiring.

Electrical System Starting:

Starter motor, starter solenoid, ignition switch.

Lighting System:

Headlights, taillights, brake lights, turn signals, interior lights, bulbs, wiring.

Instrument Panel:

Gauges, warning lights, sensors, driver information center.

Comfort Controls:

HVAC system, heater core, A/C compressor, blower motor, climate controls.

Body Hardware:

Doors, hood, tailgate, latches, hinges, windows, mirrors.

Body Interior:

Seats, trim panels, dashboard, carpeting, seat belts.

Chassis Electrical:

Trailer wiring, auxiliary power outlets, fuses, relays.

Diagnostics:

OBD-II troubleshooting, diagnostic trouble codes (DTCs), scan tool usage.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, tire rotations, fluid checks and changes.

Engine Repair:

Engine overhaul, cylinder head gasket replacement, timing belt/chain replacement, component replacement.

Transmission Service:

Transmission fluid and filter changes, clutch replacement, internal transmission repairs.

Brake Service:

Brake pad and rotor/shoe and drum replacement, brake fluid flush, caliper/wheel cylinder replacement.

Suspension And Steering Repair:

Ball joint replacement, tie rod replacement, shock/strut replacement, power steering pump replacement.

Electrical Diagnostics And Repair:

Troubleshooting electrical circuits, component testing, wiring harness repair.

Body And Frame Repair:

Panel alignment, rust repair, dent repair, trim removal/installation.

HVAC Repair:

A/C system recharge, component replacement (compressor, condenser, evaporator), heater core replacement.

Troubleshooting Guides:

Diagnostic charts and procedures for common and uncommon problems.

Tire And Wheel Service:

Wheel alignment, tire balancing, tire pressure monitoring (if equipped), wheel installation.

Chassis Lubrication:

Grease points, U-joint lubrication (if applicable).

Technical Depth

Depth:

Comprehensive: Covers from basic maintenance to major component overhauls and advanced diagnostics. Includes torque specifications, wiring diagrams, and detailed assembly/disassembly procedures.

📊 Manual Specifications

File Format

Format Details:

PDF. Searchable text is highly probable. High-resolution images and diagrams.

System Requirements:

Adobe Reader (free download available for all major operating systems and mobile devices).

Print Quality

Printability:

Printable. Users can print individual pages or entire sections.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

2.2L Engine Code:

2.2L Displacement:

2180 cc

2.2L Horsepower:

120 hp @ 5200 rpm

2.2L Torque:

130 lb-ft @ 3600 rpm

4.3L Engine Code:

L35 (Vortec)

4.3L Displacement:

4300 cc

4.3L Horsepower:

190-193 hp @ 4400-4800 rpm (depending on specific configuration)

4.3L Torque:

250-260 lb-ft @ 2800-3200 rpm (depending on specific configuration)

Fuel System

Injection Type:

Multi-port Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Manual Option:

Getrag NV3500 5-speed manual transmission (RPO MW3).

Optional

Automatic Option:

4-speed automatic transmission 4L60-E (RPO MY9).

Features

AWD Option:

All-wheel drive (AWD) available with both engine and transmission options.

📐 Dimensions

Exterior

Wheelbase Short:

108.3 inches (2751 mm)

Wheelbase Long:

117.9 inches (2995 mm)

Bed Length Standard:

6.2 feet (1.88 m)

Bed Length Long:

7.4 feet (2.26 m)

Weights

Curb Weight Range:

Approximately 3,300 - 4,000 lbs (1497 - 1814 kg) depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Rollover Resistance 2Wd:

3 out of 5 stars (15% rollover risk)

NHTSA Rollover Resistance 4Wd:

3 out of 5 stars (15% rollover risk)

Active Features

Anti-lock Braking System (ABS) typically standard on rear wheels, often optional or standard on all four wheels depending on trim and package.

Passive Features

Airbags:

Driver and passenger airbags (standard).

💡 Technology Features

Infotainment

Audio Options:

AM/FM stereo with CD player or cassette player, optional premium audio systems.

Driver Assistance

Cruise Control:

Optional on most trims.

Connectivity

Trailer Towing Prep:

Wiring harness for trailer lighting and brake controllers often available as an option or dealer-installed.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving environment.

Spark Plug Replacement 2.2L:

Approx. 100,000 miles (160,000 km) with iridium-tipped plugs.

Spark Plug Replacement 4.3L:

Approx. 100,000 miles (160,000 km) with iridium-tipped plugs.

Fluid Specifications

Engine Oil 2.2L:

SAE 5W-30 (API certified).

Engine Oil 4.3L:

SAE 5W-30 or 10W-30 (API certified), check manual for temperature-dependent recommendations.

Transmission Fluid Auto:

Dexron-III/VI (or equivalent).

Transmission Fluid Manual:

Refer to manual for specific manual transmission fluid (MTF) type (e.g., GL-4 gear oil).

Coolant:

Dex-Cool (Orange) or equivalent extended-life coolant (50/50 mix with distilled water).

Brake Fluid:

DOT 3.

Known Issues

Intake Manifold Gasket 4.3L:

Common failure point leading to coolant leaks and vacuum issues.

Oil Pan Gasket Leaks:

Can occur on both engines due to age and material degradation.

Heater Core Leaks:

A common failure in many vehicles of this era, leading to coolant loss and fogging of the windshield.

Rear Main Seal Leaks:

Can occur on both engines, especially with higher mileage.

📚 Vehicle History

Brand Heritage

Chevrolet Truck Legacy:

Chevrolet has a long-standing reputation for producing durable and versatile trucks, dating back to the Advance-Design trucks of the late 1940s.

Model Evolution

S10 Generation:

2001 represents the second generation (GMT355, 1998-2004) of the S-10, which featured a more modern design, improved safety, and updated powertrains.

Production

Manufacturing Locations:

Primarily produced in the United States (e.g., Shreveport, Louisiana; St. Louis, Missouri).

🏆 Awards & Recognition

Recognitions

Model Reputation:

The S-10 was generally well-regarded for its compact size, maneuverability, and affordability. The 4.3L V6 was particularly praised for its power and durability within its class.

Ratings

Consumer Reports History:

Consumer Reports often rated the S-10 with average to above-average reliability for its class, with specific ratings varying by year and powertrain.