🏷️ Basic Information

Make:

Chevrolet

Model:

Spark

Year:

2016

Generation:

3rd Generation

Platform:

M300

👋 Introduction

Segment:

Subcompact Car, City Car

Target Audience:

Urban commuters, first-time car buyers, budget-conscious consumers.

Key Competitors:

Kia Rio, Hyundai Accent, Mitsubishi Mirage, Honda Fit, Toyota Yaris

Strengths:

Affordability, maneuverability, fuel efficiency, surprisingly spacious interior for its class.

Manual Purpose:

To provide technicians and knowledgeable DIY enthusiasts with the definitive guide for servicing, repairing, and maintaining the 2016 Chevrolet Spark.

📋 Manual Details

Coverage:

All Models & All Repairs A-Z

Page Count:

Refer to specific manual variant; typically 1000+ pages for comprehensive dealer service manuals.

Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF) / Printed

📖 Manual Coverage

Engine:

Engine Mechanical, Lubrication System, Cooling System, Fuel System, Ignition System, Exhaust System, Emissions Control

Transmission:

Manual Transmission (M32/MH7), Automatic Transmission (S15), Clutch System, Drivetrain (Front Wheel Drive)

Brakes:

Front Disc Brakes, Rear Drum Brakes, ABS System, Parking Brake

Steering Suspension:

Power Rack and Pinion Steering, Front MacPherson Struts, Rear Torsion Beam Suspension

Electrical:

Battery, Charging System, Starting System, Lighting, Instrumentation, Wipers and Washers, Horn, Power Accessories (Windows, Locks), Audio System, HVAC Controls, Body Control Modules (BCM), Powertrain Control Modules (PCM)

Body:

Body Exterior (Panels, Doors, Hood, Liftgate), Body Interior (Trim, Seats), Seating Systems, Restraint Systems (Airbags, Seatbelts)

Climate Control:

HVAC System, Air Conditioning (A/C), Heating System, Ventilation

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Charts, Diagnostic Procedures for all Systems

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement

Repair:

Engine Component Replacement (pistons, valves, etc.), Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement

Diagnostics:

Wiring Diagrams, Component Testing Procedures, Scan Tool Data Interpretation

Special Tools:

Identification and usage of Chevrolet-specific diagnostic and repair tools.

Depth:

Expert Level: Covers complete rebuilds, advanced diagnostics, wiring schematics, and component-level repair.

📊 Manual Specifications

Digital Quality:

High-resolution, searchable PDF with clear diagrams and schematics.

Print Readability:

Designed for clarity and ease of use in a workshop environment; professional printing recommended.

Binding:

If printed: Spiral-bound or perfect-bound for durability and lay-flat usability.

Paper Quality:

If printed: Durable, matte finish paper to reduce glare and withstand workshop conditions.

⚙️ Engine Specifications

Engine Code:

L41 (1.4L)

Engine Type:

Inline 4-Cylinder, Naturally Aspirated

Displacement:

1398 cc (1.4 Liters)

Horsepower:

98 hp @ 6200 rpm

Torque:

94 lb-ft @ 4400 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

ECU:

GM's Engine Control Module (ECM) with specific calibration for the L41 engine.

🔧 Transmission

Type:

5-Speed Manual Transmission (M32)

Type:

6-Speed Automatic Transmission (S15)

Manual Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 3.583, 2nd: 2.045, 3rd: 1.300, 4th: 0.971, 5th: 0.776, Rev: 3.308)

Automatic Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 4.066, 2nd: 2.351, 3rd: 1.551, 4th: 1.159, 5th: 0.853, 6th: 0.690, Rev: 3.382)

Manual Fluid:

GM Manual Transmission Fluid (MTF), specification likely equivalent to Dexron III/VI or specific MTF like P/N 19353107.

Automatic Fluid:

Dexron VI Automatic Transmission Fluid (ATF), P/N 88861001 or equivalent.

📐 Dimensions

Length:

3700 mm (145.7 in)

Width:

1675 mm (65.9 in)

Height:

1530 mm (60.2 in)

Wheelbase:

2375 mm (93.5 in)

Passenger Volume:

Approx. 84.1 cu ft

Cargo Volume Seats Up:

Approx. 17.2 cu ft

Cargo Volume Seats Down:

Approx. 35.0 cu ft

Curb Weight Manual:

Approx. 1010 kg (2227 lbs)

Curb Weight Automatic:

Approx. 1035 kg (2282 lbs)

Gross Vehicle Weight Rating:

Refer to vehicle specific VIN plate; typically around 1400 kg.

🛡️ Safety Features

NHTSA Overall:

4 out of 5 stars (Overall Safety Rating)

IIHS Ratings:

Good in moderate overlap front, side, roof strength, head restraints & seats; Front crash prevention: Basic.

ABS:

Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)

Traction Control:

Traction Control System (TCS)

Esc:

Electronic Stability Control (ESC)

Airbags:

Frontal airbags for driver and passenger, front side-impact airbags, roof-rail airbags.

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seating positions.

💡 Technology Features

Display System:

Available MyLink infotainment system with 7-inch color touchscreen.

Connectivity Options:

Bluetooth for phone and audio streaming, USB port, Auxiliary input.

Smartphone Integration:

Apple CarPlay and Android Auto available on higher trims or as an option.

Camera Systems:

Available Rear Vision Camera.

Parking Assist:

Available Rear Park Assist (sensors).

Onstar:

Available OnStar services including automatic crash response, hands-free calling, and navigation.

🔧 Maintenance

Oil Change Interval:

Typically 7,500 miles (12,000 km) or 12 months, whichever comes first, using synthetic oil.

Air Filter Replacement:

Every 45,000 miles (72,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Typically at 100,000 miles (160,000 km) using iridium-tipped plugs.

Coolant Flush:

First flush at 5 years or 100,000 miles, then every 2 years or 50,000 miles thereafter.

Engine Oil Type:

SAE 5W-30 Synthetic Engine Oil, API SN certified (GM specification GM6094M).

Engine Oil Capacity:

Approx. 4.2 US quarts (4.0 Liters) with filter change.

Coolant Type:

GM P/N 19298853 (Orange) or Dex-Cool, 50/50 mixture with distilled water.

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid.

Common Problems:

Occasional reports of minor electrical glitches, potential for clutch wear in manual models with aggressive driving, possible catalytic converter issues on high-mileage vehicles.

📚 Vehicle History

Manufacturer:

Chevrolet, a division of General Motors (GM), with a long history in affordable and practical vehicles.

Generation Introduction:

The 3rd generation Spark (M300) was introduced globally in 2014 for the 2015 model year, featuring a significant redesign.

Manufacturing Locations:

Primarily manufactured in South Korea (GM Korea).

Model Year Specifics:

The 2016 model is part of the initial phase of the 3rd generation, carrying over most features from the 2015 launch.

🏆 Awards & Recognition

Safety Awards:

Recognized by NHTSA for overall safety rating.

Fuel Economy Epa:

Manual: Approx. 29 MPG City / 38 MPG Highway. Automatic: Approx. 30 MPG City / 37 MPG Highway.