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Chevrolet Tracker 1999-2004 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Chevrolet Model: Tracker Years Covered: 1999-2004 Generation Generation Designation: Second Generation (GM M Platform) Codes Platform Code: GM M Platform 👋 Introduction Market Position Segment:...
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Chevrolet Tracker 1999-2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Tracker
Years Covered:
1999-2004
Generation
Generation Designation:
Second Generation (GM M Platform)
Codes
Platform Code:
GM M Platform
👋 Introduction
Market Position
Segment:
Compact SUV / Sport Utility Vehicle
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Jeep Wrangler (though more focused on off-road capability), Suzuki Vitara/Sidekick.
Key Features
Vehicle Strengths:
Affordability, compact size for urban maneuverability, available 4x4 (4WD) system, practical cargo space for its class, relatively simple mechanicals.
Manual Benefit:
Empowers owners to perform maintenance and repairs themselves, saving money and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Market Focus:
North America (USA, Canada)
Page Count
Estimated Page Count:
Varies by specific manual edition, but typically comprehensive over 1000 pages.
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Target Audience:
DIY Enthusiasts, Independent Repair Shops, Professional Mechanics.
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, lubrication, cooling, emission controls, exhaust system, ignition system, starting and charging system, automatic transmission, manual transmission, clutch, transfer case, drive shafts, differentials, axles, suspension (front and rear), brakes (hydraulic and parking), steering.
Chassis And Body:
Body and frame, exterior trim, interior trim, HVAC system, power steering, climate control, supplemental restraint system (SRS), seat belts, windshield wipers and washers, door locks, power windows, mirrors, instrument panel, audio/visual systems, horn.
Electrical And Diagnostics:
Wiring diagrams, electrical schematics, diagnostic procedures, troubleshooting guides, multiplex communication systems, engine immobilizer, cruise control.
Body And Interior:
Includes procedures for door panel removal, seat adjustment mechanisms, instrument cluster replacement, airbag system servicing (with safety precautions), and HVAC component access.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspection procedures.
Repair And Rebuild:
Complete disassembly and reassembly of major components (engine, transmission, differentials, brakes, steering), component replacement, body repair, interior system repair.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), electrical system diagnostics, fuel system diagnostics, engine performance diagnostics.
Troubleshooting Electrical System:
Yes, includes detailed wiring diagrams and troubleshooting trees for diagnosing electrical faults.
Tire And Wheel Service:
Includes tire pressure recommendations, wheel torque specifications, and basic alignment procedures/specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, detailed electrical diagnostics, and bodywork.
Diagnostic Tools Guidance:
Provides guidance on using scan tools for OBD-II diagnostics and troubleshooting specific system faults.
Diagrams And Illustrations:
Hundreds of detailed illustrations, drawings, and photos, including exploded views and wiring diagrams.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement And Type:
2.0L DOHC Inline-4 (J20A)
Performance
Horsepower Range:
Approximately 127-135 hp @ 6000 rpm (depending on year and specific configuration)
Torque Range:
Approximately 134-137 lb-ft @ 3000-3200 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Engine Code
Engine Code:
J20A
Engine Variants
Engine Option 2 0L:
2.0L Suzuki J20A DOHC 16-valve inline-4
Engine Option 2 5L:
2.5L DOHC V6 (For select markets/trims)
Engine Option V6:
2.5L V6 (155 hp @ 6000 rpm, 153 lb-ft @ 4000 rpm) - less common, primarily for North American market, often associated with the Grand Vitara platform.
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual
Optional
Transmission Type Opt:
4-Speed Automatic
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with selectable or full-time options.
📐 Dimensions
Exterior
Length:
Approx. 165.5 inches
Width:
Approx. 66.7 inches
Height:
Approx. 64.6 inches
Wheelbase:
Approx. 97.2 inches
Weights
Curb Weight:
Approx. 2,800 - 3,200 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance Rating:
3-star (for 4WD models, as rated by NHTSA for certain years within the range).
Active Features
ABS:
Available (often standard on higher trims or later models)
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with optional cassette player or premium speaker system.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors often available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 5,000 miles or 3-6 months, depending on driving conditions and oil type used.
Engine Coolant Flush:
Every 30,000 to 50,000 miles or 2-3 years.
Transmission Fluid Change:
Automatic: Every 30,000 to 50,000 miles. Manual: Inspect periodically, change as needed or at higher mileage intervals (e.g., 60,000 miles).
Fluid Specifications
Engine Oil Type:
API Service SM or higher, SAE 5W-30 or 5W-40 (refer to manual for exact specification based on climate).
Coolant Type:
GM DEX-COOL® or equivalent (Orange/Pink OAT coolant), typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
ATF Type T-IV or equivalent (Dexron III/VI may be acceptable depending on specific ATF type and manufacturer recommendation).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
GM Power Steering Fluid or equivalent DEXRON®-III ATF.
Known Issues
Common Problems Engine:
Occasional oil leaks, catalytic converter failure, ignition coil issues, minor cooling system leaks.
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, and bushings due to its lightweight SUV design and potential off-road use. Steering rack leaks can occur.
Common Problems Electrical:
Window regulator failures, power lock actuator issues, interior light failures, occasional sensor failures (e.g., ABS sensor).
Common Problems Drivetrain:
U-joint wear in 4WD models, differential seals leaking.
📚 Vehicle History
Brand Heritage
Chevrolet Brand History:
Founded by Louis Chevrolet and Billy Durant in 1911, General Motors' flagship brand, known for a wide range of vehicles from economical sedans to performance trucks and sports cars.
Model Evolution
Tracker Origin:
The Chevrolet Tracker (North American market) was a rebadged version of the Suzuki Vitara/Sidekick, produced as part of a joint venture between GM and Suzuki. This second generation continued that relationship.
Tracker Name Usage:
The 'Tracker' name was used by GM for various rebadged Suzuki SUVs globally, including in the US and Canada.
Production
Manufacturing Locations:
Primarily manufactured in Ingersoll, Ontario, Canada (by CAMI Automotive) and Japan (for Suzuki-sourced components/models).
🏆 Awards & Recognition
Recognitions
General Market Perception:
Generally regarded as a practical, no-frills compact SUV offering good value for its price point, particularly for those needing light off-road capability or all-wheel drive.
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