2013 Chevrolet Volt Service and Repair Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year: 2013 Vehicle Type: Plug-in Hybrid Electric Vehicle (PHEV) Codes Platform Code: GSK (Global Hybrid Architecture) 👋 Introduction Market Position Segment: Compact...

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Description

🏷️ Basic Information

Identification

Make:

Chevrolet

Model:

Year:

Vehicle Type:

Plug-in Hybrid Electric Vehicle (PHEV)

Codes

Platform Code:

GSK (Global Hybrid Architecture)

👋 Introduction

Market Position

Segment:

Compact Sedan, Extended-Range Electric Vehicle (EREV)

Positioning:

Pioneering plug-in hybrid technology aimed at reducing reliance on fossil fuels while offering electric-only commuting.

Competitive Analysis

Key Competitors:

Toyota Prius Plug-in Hybrid, Ford C-Max Energi, Fisker Karma

Key Features

Powertrain Concept:

Series-parallel hybrid configuration with a gasoline engine acting solely as a generator for the electric drive system.

Battery Technology:

Lithium-ion battery pack with advanced thermal management and Battery Management System (BMS).

Unique Selling Proposition:

Ability to travel significant distances on electric power alone, with the gasoline engine providing extended range.

📋 Manual Details

Coverage Areas

Coverage:

All Models & All Repairs A-Z

Technician Level:

Dealership Technician Level

Scope:

Vehicle Specific, Not Generic

Page Count

Estimated Pages:

2000+

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

1.4L Ecotec DOHC 4-Cylinder Engine, Electric Drive Unit (EDU), Battery Pack, Power Electronics Control Module (PECM), Extended Range Generator (ERG)

Chassis:

Suspension (Front MacPherson Strut, Rear Watt's Link), Steering (Electric Power Steering - EPS), Brakes (Front Ventilated Discs, Rear Solid Discs, Regenerative Braking System, ABS, ESC)

Electrical:

12V Battery System, High Voltage Battery System, Charging System (AC Charging), Body Control Module (BCM), Powertrain Control Module (PCM), Infotainment System, Lighting, HVAC Control Module

Body And Trim:

Exterior Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Glass

Procedures Included

Maintenance:

Routine Inspections, Fluid Changes (Coolant, Brake Fluid, Engine Oil - if applicable), Filter Replacements, Battery Pack Health Checks

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Electrical Schematics, Component Testing

Repair:

Engine Repair/Rebuild, Electric Drive Unit Servicing, Battery Pack Replacement Procedures, Suspension Component Replacement, Brake System Repair, Electrical Component Replacement, HVAC System Repair

Diagnostics:

High Voltage System Diagnostics, Battery Management System (BMS) Calibration, Powertrain Control Module (PCM) Programming and Diagnostics, CAN Bus Communication Diagnostics

Technical Depth

Depth:

Complete diagnostic procedures, repair instructions, wiring diagrams, component locations, specifications, torque values, and special tool requirements.

📊 Manual Specifications

File Format

File Type:

Searchable PDF

Printability:

Printable pages for offline use

Print Quality

Image Resolution:

High-resolution diagrams and images

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

A14NET (1.4L Ecotec Turbocharged)

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve, Direct Injection, Turbocharged

Displacement:

1398 cc (1.4 Liters)

Performance

Generator Horsepower:

83 hp @ 4800 rpm

Generator Torque:

107 lb-ft @ 3200 rpm

Electric Drive Unit Peak Horsepower:

149 hp

Electric Drive Unit Peak Torque:

273 lb-ft

Fuel System

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel Injection:

Direct Injection (DI)

Engine Coolant:

GM P/N 12346290 (or equivalent Dex-Cool compatible)

🔧 Transmission

Standard

Type:

eCVT (Electronic Continuously Variable Transmission)

Drive Layout:

Front-Wheel Drive (FWD)

Features

Features:

Integrated electric motor/generator (MG1 and MG2), planetary gearsets for power splitting and torque multiplication.

Fluid Specification

Transmission Fluid:

Dexron VI Automatic Transmission Fluid (GM P/N 88863352 or equivalent)

📐 Dimensions

Exterior

Length:

179.1 inches (4550 mm)

Width:

70.7 inches (1796 mm)

Height:

56.6 inches (1438 mm)

Wheelbase:

106.1 inches (2695 mm)

Interior

Passenger Volume:

82.1 cu ft (2.32 m³)

Cargo

Cargo Volume Rear Seats Up:

10.6 cu ft (0.30 m³)

Cargo Volume Rear Seats Down:

19.4 cu ft (0.55 m³)

Weights

Curb Weight:

3,767 lbs (1709 kg)

Gross Vehicle Weight Rating Gvwr:

4,784 lbs (2170 kg)

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

5-Star (as of publication date)

IIHS Top Safety Pick:

Yes (for 2013 model year)

Active Features

Traction Control:

StabiliTrak Electronic Stability Control (ESC) and Traction Control System (TCS)

Braking System:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Regenerative Braking

Steering:

Electric Power Steering (EPS) with variable assist

Passive Features

Airbags:

Frontal, Side-Impact, and Curtain Airbags; Knee Airbags

Seatbelts:

3-point seat belts with pretensioners and load limiters for all seating positions.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

System Name:

Chevrolet MyLink Infotainment System

Display:

8-inch diagonal color touchscreen display

Features:

AM/FM/SiriusXM Satellite Radio, Bluetooth streaming audio, USB connectivity, Pandora and Stitcher app integration.

Driver Assistance

Features:

Rear Vision Camera, Parking Assist (Rear), Hill Start Assist.

Connectivity

Features:

OnStar telematics system with enhanced navigation and emergency services. Remote charging scheduling via mobile app.

Hybrid Management

Drive Modes:

Normal, Sport, Mountain, Hold (maintains battery charge), Save (prioritizes engine use).

Battery Capacity:

16 kWh Lithium-ion

Electric Range Estimate:

38 miles (61 km)

Total Range Estimate:

380 miles (611 km)

Charging

Charging Time Level 2:

Approximately 4 hours from empty at 240V.

Charging Time Level 1:

Approximately 12 hours from empty at 120V.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2 years or 7,500 miles (12,000 km), whichever comes first (under normal driving conditions). Consult manual for severe conditions.

Engine Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed.

Cabin Air Filter:

Replace every 2 years or 15,000 miles (24,000 km), whichever comes first.

Coolant Flush:

Inspect every 30,000 miles (48,000 km) or 2 years. Replace as needed, or at longer intervals specified by GM for specific coolant types.

Brake Fluid Change:

Every 2 years or 30,000 miles (48,000 km), whichever comes first.

Tire Rotation:

Every 7,500 miles (12,000 km) or with every oil change.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 Full Synthetic (API SN, GM dexos1™)

Engine Oil Capacity:

4.0 quarts (3.8 L) with filter change (for the 1.4L generator engine)

Coolant Type:

GM P/N 12346290 (Dex-Cool Extended Life Antifreeze/Coolant)

Brake Fluid Type:

DOT 3 (GM P/N 19299764 or equivalent)

Transmission Fluid Type:

Dexron VI Automatic Transmission Fluid (GM P/N 88863352 or equivalent)

Known Issues

Battery Pack Concerns:

Early models experienced some battery thermal management issues and degradation concerns, addressed through software updates and battery module replacements under warranty.

Charging System Issues:

Infrequent reports of charging port issues or communication errors between the vehicle and charger.

Powertrain Control Module Updates:

Software updates for the PCM and PECM were common to optimize hybrid system operation and battery management.

📚 Vehicle History

Brand Heritage

Brand Focus:

Chevrolet, a division of General Motors, has a long history of automotive innovation and mass production dating back to 1911.

Model Evolution

Volt Introduction:

The Chevrolet Volt was first introduced as a concept in 2007 and production began in late 2010 for the 2011 model year. The 2013 model represents the first major update to the first generation.

First Generation Years:

2011-2015

Production

Manufacturing Location:

Detroit-Hamtramck Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Recognitions

Award 1:

Green Car of the Year (Green Car Journal, 2012 - *pre-dates 2013 model but sets context for the vehicle's reception*)

Award 2:

Ward's 10 Best Engines Award (1.4L Ecotec engine in 2011, relevant for its generator role)

Ratings

Epa Fuel Economy Mpge Electric Only:

99 MPGe combined

Epa Fuel Economy Mpg Gas Only:

37 MPG combined