Segment:
Subcompact car, known for affordability and fuel efficiency.
Competitors:
Competed against vehicles such as the Honda Fit, Toyota Yaris, Ford Fiesta, Hyundai Accent, and Nissan Versa in its segment.
Manual Value Proposition:
Provides comprehensive, factory-accurate information essential for maintaining, diagnosing, and repairing the Chevrolet Aveo from 2007-2010, empowering owners and independent mechanics alike.
Vehicle Appeal:
Affordable entry-level transportation, popular among first-time car buyers, students, and those prioritizing fuel economy.
Powertrain:
Engine mechanical (all variants), Fuel Systems, Ignition, Cooling, Lubrication, Emission Control, Starter, Charging System, Clutch, Manual Transmission, Automatic Transmission (with detailed diagnostics and repair procedures for both)
Chassis:
Suspension (front and rear), Axles, Steering System (hydraulic power steering), Brake System (ABS, standard braking components), Wheels and Tires
Body And Electrical:
Body (construction, panel replacement, glass), Body Electrical Systems, Restraint System (Airbags, Seatbelts), HVAC (Air Conditioning, Heating, Ventilation), Lighting, Instrumentation, Power Accessories
Diagnostics:
Comprehensive diagnostic procedures, fault code interpretation, troubleshooting flowcharts, wiring diagrams for all circuits
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, inspection routines
Repair And Rebuild:
Detailed step-by-step instructions for disassembly, repair, and reassembly of all major components and systems, including engine internal components, transmissions, suspension assemblies, brake calipers, and steering racks
Diagnostics And Troubleshooting:
On-board diagnostics (OBD-II) information, symptom-based troubleshooting guides, electrical system diagnosis using wiring diagrams and multimeter testing
Technical Data And Specifications:
Torque specifications, clearances, component tolerances, electrical specifications, fluid capacities and types, diagnostic parameters
Depth:
Factory-level; covers everything from basic fluid checks and filter changes to complex engine and transmission rebuilds, intricate electrical system diagnostics, and body panel repair.
Compatibility:
Windows (95/98/ME/XP/Vista/7/8/8.1/10), Linux, MAC, iOS, Android (viewable on any device with a PDF reader)
Scan Quality:
High resolution, ensuring clarity of text and illustrations for easy reading and reference.
Binding:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Text Search:
Searchable text allows for quick location of specific topics, procedures, or part numbers.
Engine Code:
LXT (1.6L DOHC I4) and potentially Z16SE variants depending on specific market configuration.
Displacement:
1598 cc (1.6 Liters)
Configuration:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft), 16 valves
Horsepower:
Approximately 106 hp @ 6000 rpm (varies slightly by market and specific tuning)
Torque:
Approximately 111 lb-ft @ 3200 rpm (varies slightly by market and specific tuning)
Induction:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Coolant Type:
GM DEX-COOL® 50/50 Antifreeze/Coolant (or equivalent Orange silicate-free long-life coolant)
Oil Type:
SAE 5W-30 API SM or higher
Catalytic Converter:
Equipped with a three-way catalytic converter.
Type:
5-speed Manual Transmission
Type:
4-speed Automatic Transmission (4T40-E / 4T45-E family)
Transmission Fluid Manual
Fluid Type:
Manual: GL-4 SAE 75W-90 (or manufacturer specified); Automatic: DEXRON®-VI Automatic Transmission Fluid (ATF)
Length:
Approx. 161.1 inches (4092 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 59.8 inches (1519 mm)
Curb Weight:
Approx. 2300-2400 lbs (1043-1089 kg), depending on transmission and trim
Gross Vehicle Weight Rating:
Approx. 3400 lbs (1542 kg)
NHTSA Front Crash Test:
Likely received 4 out of 5 stars for frontal crash protection (for driver and front passenger) based on similar GM vehicles of the era, though official specific ratings for all years may vary.
IIHS Crash Test:
Varied by year and testing protocol; generally received 'Acceptable' or 'Good' ratings in frontal impact tests depending on the specific evaluation criteria and model year.
ABS:
Available Anti-lock Braking System (ABS) on some trims.
Airbags:
Standard front airbags (driver and passenger); optional side-impact airbags on some models.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners and load limiters for front seats.
Audio System:
Typically offered with a factory AM/FM/CD stereo system; higher trims may include MP3 playback capabilities and auxiliary input jacks.
Connectivity:
Limited by modern standards; features like Bluetooth or USB connectivity were not common on base models during this period.
Cruise Control:
Available on higher trim levels.
Air Conditioning:
Standard on most trims, manual climate control. Features detailed diagnosis and repair for the AC system.
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km); replace as needed or typically every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically around 60,000 miles (96,000 km) for standard plugs, or 100,000 miles (160,000 km) for iridium-tipped plugs (if equipped).
Transmission Fluid Change:
Manual: Inspect regularly, change if contaminated. Automatic: Typically every 50,000-100,000 miles (80,000-160,000 km) depending on driving conditions; consult manual for specifics.
Brake Fluid:
DOT 3 or DOT 4 (consult manual for exact specification).
Power Steering Fluid:
GM Power Steering Fluid or equivalent Dexron ATF (consult manual for exact specification).
Engine Oil Consumption:
Some reports of higher-than-average oil consumption on certain engines, especially with higher mileage.
Transmission Performance:
Occasional reports of automatic transmission shifting issues or wear.
Suspension Components:
Wear in suspension bushings, ball joints, and tie rod ends can occur with age and mileage.
Cooling System:
Potential for coolant leaks from hoses or radiator over time.
Manufacturer:
Chevrolet, a division of General Motors (GM).
Generation:
This manual covers the first generation of the Chevrolet Aveo (T200 platform), which was based on a Daewoo design (Daewoo Kalos).
Manufacturing Location:
Primarily manufactured in South Korea (Bupyeong-gu, Incheon) by GM Daewoo (later GM Korea).
Global Context:
The Aveo was a globally sold vehicle, known by various names in different markets (e.g., Holden Barina in Australia).
