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Chrysler 160 160-G.T. 180 Workshop Service Repair Manual 1970-1982 (267MB Searchable Printable Indexed iPad-ready PDF) Download
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Basic Information Identification Make: Chrysler Model: 160 / 160-G.T. / 180 Production Years Covered By Manual: 1970-1982 Country Of Origin: France (originally Simca/Chrysler Europe) Codes Chassis Codes: Likely internal Chrysler...
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| Basic Information | |
| Identification | |
| Make: | Chrysler |
| Model: | 160 / 160-G.T. / 180 |
| Production Years Covered By Manual: | 1970-1982 |
| Country Of Origin: | France (originally Simca/Chrysler Europe) |
| Codes | |
| Chassis Codes: | Likely internal Chrysler Europe codes, specific codes not readily available in general documentation. |
| Engine Codes: | Varied based on engine displacement (e.g., 1.6L, 1.8L), specific codes not explicitly detailed in product description. |
| Introduction | |
| Market Position | |
| Segment: | Compact/Mid-size Sedan |
| Target Audience: | Owners, mechanics, restoration enthusiasts. |
| Competitive Analysis | |
| Competitors: | Peugeot 504, Renault 16, Ford Taunus, Opel Rekord. |
| Key Features | |
| Vehicle Highlights: | Comfortable ride, spacious interior for its class, robust build quality (typical of European sedans of the era). |
| Manual Benefits: | Empowers owners for maintenance and repairs, reduces reliance on costly dealership services, essential for restoration projects. |
| Manual Details | |
| Coverage Areas | |
| Models And Trims: | Chrysler 160, Chrysler 160-G.T., Chrysler 180, all styles and models covered. |
| Engine Variants: | All engine variants for the specified production years. |
| Page Count | |
| Total Pages: | > 480 pages |
| Manual Type | |
| Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Digital Delivery: | Instant download link |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine Mechanical, Engine Control System, Engine Coolant, Lubrication System, Starting System, Ignition System, Fuel System, Cooling System, Cooling Fan System. |
| Transmission: | Manual Transaxle System, Manual Transaxle Assy, Manual Transaxle Oil, Torque Converter Clutch (if applicable to specific models/years covered). |
| Chassis And Suspension: | Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Steering Column, Suspension System (Front and Rear), Drive Shaft, Rear Axle Beam, Wheel and Tire System. |
| Electrical And Electronics: | Charging System, Electrical System, Wiring Diagrams, Wire Harness Repair, Combination Meter, Lighting System, Power Window Control System, Power Door Lock Control System, Power Mirror Control System, Wiper & Washer System. |
| Body And Interior: | Body Repair, Roof Headlining, Sun Roof System, Sun Roof, Hood, Doors, Windows, Seats, Interior Trim, Instrument Panel, Air Conditioning System (if applicable). |
| Emission And Safety: | Emission Control Systems, Supplemental Restraint System (SRS) components (if applicable to later models), Seat Belt System, Air Bag Sensor Assy (if applicable). |
| Procedures Included | |
| Maintenance: | Regular maintenance, fluid changes, filter replacements, lubrication. |
| Troubleshooting: | Diagnostic procedures for common faults, electrical system diagnostics. |
| Repair: | Detailed step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly. |
| Diagnostics: | System-specific diagnostic trees and troubleshooting guides. |
| Technical Depth | |
| Depth: | Comprehensive coverage from basic maintenance to advanced diagnostics and complete rebuilds, suitable for both DIY enthusiasts and professional mechanics. |
| Documentation Style: | Detailed illustrations, drawings, and photos, numbered instructions, notes, cautions, and warnings. |
| Manual Specifications | |
| File Format | |
| File Type: | Searchable, Printable PDF |
| File Size: | 267MB |
| Print Quality | |
| Printability: | All pages are printable |
| Searchability: | Searchable text content |
| Binding Type | |
| Binding: | Not applicable (digital download) |
| Paper Type | |
| Paper Quality: | Not applicable (digital download), though intended for printing on standard paper. |
| Compatibility | |
| Operating Systems: | Windows, Mac, Linux |
| Device Compatibility: | iPad-ready (implies compatibility with tablet PDF viewers) |
| Protection | |
| Digital Rights Management: | DRM-free, no restrictions |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Inline-four cylinder, gasoline, front-engine, front-wheel drive. |
| Displacement 160: | Approximately 1598 cc (1.6 Liters) |
| Displacement 180: | Approximately 1796 cc (1.8 Liters) |
| Bore X Stroke: | Specifics vary by engine, but typical for the era's European designs. |
| Performance | |
| Horsepower 160: | Approx. 75-80 PS (DIN) |
| Horsepower 180: | Approx. 90-95 PS (DIN) |
| Torque 160: | Approx. 125 Nm (DIN) |
| Torque 180: | Approx. 145 Nm (DIN) |
| Fuel System | |
| Fuel Delivery: | Carburetor (e.g., Solex, Weber) for most variants. |
| Fuel Type: | Unleaded gasoline (premium grade recommended). |
| Engine Mechanical | |
| Valve Train: | Overhead Valve (OHV) or Overhead Camshaft (OHC) depending on specific engine variant. |
| Transmission | |
| Standard | |
| Transmission Type: | 4-speed manual transmission. |
| Optional | |
| Transmission Type: | 3-speed automatic transmission (e.g., Torqueflite, Aisin-Warner variants). |
| Features | |
| Drive Layout: | Front-wheel drive (FWD). |
| Fluid Specifications | |
| Manual Transmission Fluid: | GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, check manual for specific viscosity). |
| Automatic Transmission Fluid: | Dexron-III or equivalent ATF. |
| Dimensions | |
| Exterior | |
| Body Styles: | 4-door Sedan. |
| Length: | Approx. 4.3-4.4 meters (170-173 inches). |
| Width: | Approx. 1.7 meters (67 inches). |
| Height: | Approx. 1.4 meters (55 inches). |
| Wheelbase: | Approx. 2.6 meters (102 inches). |
| Weights | |
| Curb Weight: | Approx. 1000-1150 kg (2200-2535 lbs). |
| Safety Features | |
| Ratings | |
| Crash Safety: | No specific modern crash test ratings available, typical for vehicles of the 1970s and early 1980s. Structure designed according to contemporary European standards. |
| Passive Features | |
| Seat Belts: | Standard lap and shoulder belts (front), lap belts (rear). |
| Body Structure: | Unitary body construction with integrated safety cage elements. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted AM/FM radio, often with a single speaker. Aftermarket upgrades are common. |
| Driver Assistance | |
| Features: | Basic driver aids of the era, such as power steering (optional on some models) and power-assisted brakes. |
| Connectivity | |
| Features: | No modern connectivity features like Bluetooth or USB ports. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Typically every 3,000-5,000 miles (5,000-8,000 km) or 6-12 months, depending on usage. |
| Air Filter Replacement: | Every 12,000-15,000 miles (20,000-24,000 km) or annually. |
| Spark Plug Replacement: | Every 15,000-20,000 miles (24,000-32,000 km). |
| Fluid Specifications | |
| Engine Oil Type: | API SG or higher, SAE 10W-40 or 20W-50 (check manual for specific temperature range recommendations). |
| Coolant Type: | Ethylene glycol-based antifreeze, mixed with distilled water (50/50 ratio recommended). |
| Brake Fluid Type: | DOT 3 or DOT 4 glycol-based brake fluid. |
| Known Issues | |
| Rust And Corrosion: | Common issue for vehicles of this era, particularly in areas exposed to road salt. Underbody, wheel arches, and door sills are susceptible. |
| Electrical System: | Aging wiring looms, switches, and connectors can lead to intermittent faults. Corrosion in fuse boxes is also a possibility. |
| Cooling System: | Radiator leaks, thermostat failure, and worn hoses are common as the vehicle ages. |
| Carburetor Issues: | Adjustment problems, fuel leaks, and clogged jets can affect engine performance and fuel economy. |
| Vehicle History | |
| Brand Heritage | |
| Parent Company: | Chrysler Corporation, through its acquisition of Simca (France). |
| Model Evolution | |
| Development Basis: | Based on the Simca 1301/1501 models, with updates and rebadging for the Chrysler brand in various markets. |
| Market Strategy: | Positioned as a comfortable and reliable family sedan, competing in the European mid-size market. |
| Production | |
| Manufacturing Locations: | Primarily France (e.g., Poissy) and potentially other Chrysler Europe assembly plants. |
| Production Period: | Covered by manual: 1970-1982. Original Simca production began earlier. |
| Awards & Recognition | |
| Recognitions | |
| Market Reputation: | Generally regarded as a comfortable and practical car for its time, though not a performance leader. Known for its robust French engineering roots. |