2012 Chrysler 200 Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 200 Year: 2012 Codes Product Code: 2012CHRY200SRM Chassis Code: JS 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Consumers seeking a stylish...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Year:

Codes

Product Code:

2012CHRY200SRM

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size sedan

Target Audience:

Consumers seeking a stylish and comfortable sedan, often as a family or commuter vehicle.

Competitive Analysis

Key Competitors 2012:

Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Hyundai Sonata, Kia Optima.

Key Features Vehicle

Design Language:

Modern, elegant styling with signature Chrysler grille and distinctive lighting.

Powertrain Options:

Fuel-efficient 4-cylinder and powerful V6 engine options.

Interior Appointments:

Comfortable seating, user-friendly dashboard layout, available premium features.

Key Features Manual

Value Proposition:

Provides technicians and skilled DIYers with the complete, authorized procedures to maintain and repair the 2012 Chrysler 200 accurately and efficiently.

Uniqueness:

Vehicle-specific, not generic. Direct replacement for dealership workshop manuals.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive A-Z repairs for all models and configurations.

Engine Coverage:

2.4L GEMA I4, 3.6L Pentastar V6

Transmission Coverage:

6-speed automatic (62TE), 6-speed automatic (BFFA - AWD)

Body Chassis Coverage:

Body and chassis systems, interior and exterior trim, structural repairs.

Electrical Coverage:

Complete electrical system diagnostics, wiring diagrams, component testing.

Diagnostic Coverage:

Troubleshooting procedures, diagnostic trouble codes (DTCs), diagnostic procedures for all systems.

Page Count

Estimated Pages:

Over 2000 (typical for comprehensive service manuals of this era)

Manual Type

Type:

Official Service and Repair Manual

Source:

Dealer-level technician manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Management:

Engine mechanical, fuel delivery, ignition, emissions control, lubrication, cooling.

Powertrain:

Transmission, clutch (if applicable), drivetrain components, axles, CV joints.

Brakes:

Hydraulic systems, ABS, ESC, parking brake, brake fluid specifications.

Suspension Steering:

Front and rear suspension, steering gear, power steering system, alignment specifications.

HVAC:

Heating, ventilation, air conditioning systems, refrigerant, component testing.

Body Electrical:

Lighting, power windows, locks, mirrors, seats, wipers, horn, convenience features.

Safety Restraints:

Airbag system, seat belt systems, SRS component diagnostics.

Infotainment Navigation:

Radio, audio systems, Uconnect system (if equipped), navigation system diagnostics.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs.

Diagnostic Procedures:

Step-by-step troubleshooting guides for common and uncommon faults, circuit testing.

Repair Procedures:

Detailed instructions for component removal, installation, and adjustment for all major systems.

Rebuild Procedures:

Engine and transmission rebuild specifications, internal component procedures.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits.

Torque Specifications:

Precise torque values for all fasteners, critical for engine, suspension, and driveline components.

Technical Depth

Depth Level:

Expert/Professional

Diagnostic Detail:

Advanced diagnostic strategies, including use of scan tools and oscilloscopes.

Troubleshooting Methodology:

Systematic approach to fault finding, from symptom to root cause.

Component Identification:

Detailed component locations and identification within the vehicle.

📊 Manual Specifications

File Format

Searchability:

Fully searchable text for quick information retrieval.

Printability:

Printable pages for on-the-go reference.

Print Quality

Image Resolution:

High-resolution diagrams, illustrations, and photographs.

Binding Type

Binding:

N/A (PDF Download)

Paper Type

Paper Type:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Displacement:

2.4 Liters (2360 cc)

Engine 1 Configuration:

Inline-4 (I4), DOHC

Engine 1 Code:

GEMA (World Engine)

Engine 1 Horsepower:

173 hp @ 6000 rpm

Engine 1 Torque:

166 lb-ft @ 4400 rpm

Engine 1 Bore X Stroke:

3.62 x 3.82 inches (92.0 x 97.0 mm)

Engine 1 Compression Ratio:

10.5:1

Optional Engine

Engine 2 Displacement:

3.6 Liters (3604 cc)

Engine 2 Configuration:

V6, DOHC, 24-valve, Pentastar

Engine 2 Horsepower:

283 hp @ 6400 rpm

Engine 2 Torque:

260 lb-ft @ 4400 rpm

Engine 2 Bore X Stroke:

3.78 x 3.27 inches (96.0 x 83.0 mm)

Engine 2 Compression Ratio:

10.2:1

Fuel System

Fuel Induction:

Sequential Multi-Port Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded (91 Octane for optimal performance with 3.6L)

Engine Management

ECU Module 2 4L:

4-cyl. PCM

ECU Module 3 6L:

V6 PCM

🔧 Transmission

Standard Transmission

Type 2 4L:

6-Speed Automatic (62TE)

Optional Transmission

Type 3 6L:

6-Speed Automatic (BFFA - AWD Optional)

Features

Transmission Control:

Electronically controlled with overdrive.

Fluid Type 62Te:

ATF+4 (Mopar)

Fluid Type Bf Series:

Mopar SP-III or equivalent

Gear Ratios 62Te:

Specific ratios detailed within the manual (e.g., 1st: 4.286, 2nd: 2.143, 3rd: 1.434, 4th: 1.000, 5th: 0.742, 6th: 0.696, Rev: 3.575)

AWD System:

Optional, electronically controlled AWD system available with the 3.6L Pentastar V6.

📐 Dimensions

Exterior

Length:

191.7 inches

Width:

72.5 inches

Height:

59.5 inches

Wheelbase:

110.0 inches

Front Track:

61.7 inches

Rear Track:

62.2 inches

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Interior

Passenger Volume:

97.5 cubic feet

Cargo

Trunk Volume:

16.0 cubic feet

Weights

Curb Weight 2 4L:

3479 lbs

Curb Weight 3 6L FWD:

3715 lbs

Curb Weight 3 6L AWD:

3822 lbs

Tires Wheels

Standard Wheels 2 4L:

17-inch steel or aluminum

Optional Wheels 3 6L:

18-inch or 19-inch aluminum

Standard Tire Size:

P215/55R17

Optional Tire Size:

P225/45R18 or P225/40R19

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-Star

NHTSA Front Impact Passenger:

5-Star

NHTSA Side Impact Front Driver Door:

5-Star

NHTSA Side Impact Front Passenger:

5-Star

NHTSA Side Impact Rear Passenger:

5-Star

NHTSA Rollover Resistance:

4-Star

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Stability Control (ESC)

Traction Control:

Standard Traction Control System (TCS)

Tire Pressure Monitoring:

Standard Tire Pressure Monitoring System (TPMS)

Passive Features

Airbags:

Frontal airbags, front side-impact airbags, side-curtain airbags.

Seatbelts:

3-point seat belts with pretensioners and load limiters.

💡 Technology Features

Infotainment

Uconnect System:

Available Uconnect infotainment system with touchscreen, Bluetooth, voice commands, and USB integration.

Audio Options:

Standard AM/FM/CD/MP3 audio system, optional Boston Acoustics premium audio system.

Driver Assistance

Parking Assist:

Available ParkView Rear Back-Up Camera and ParkSense Rear Park Assist.

Remote Start:

Available Remote Start System.

Connectivity

Usb Port:

Standard or available USB port for device connectivity.

Auxiliary Input:

Standard auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 to 8,000 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for severe vs. normal driving).

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or at 30,000 miles.

Cabin Air Filter:

Replace every 15,000 to 20,000 miles.

Transmission Fluid Change:

Check at every oil change. Replace every 60,000 to 100,000 miles, depending on driving conditions (refer to manual).

Spark Plugs 2 4L:

Replace at 100,000 miles (Iridium type).

Spark Plugs 3 6L:

Replace at 100,000 miles (Iridium type).

Coolant Flush:

Replace every 5 years or 100,000 miles (OAT coolant).

Fluid Specifications

Engine Oil 2 4L:

SAE 0W-20, API SN or ILSAC GF-5 certified.

Engine Oil 3 6L:

SAE 0W-20, API SN or ILSAC GF-5 certified.

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent

Known Issues

Common Complaints 2 4L:

Oil leaks from valve cover or oil pan, occasional transmission issues (harsh shifting), AC compressor failures.

Common Complaints 3 6L:

Intake manifold issues (cracking), oil cooler line leaks, potential torque converter shudder in transmission.

Electrical Issues:

Occasional issues with power window motors, HVAC blower motors, and instrument cluster.

Suspension Components:

Strut and shock absorber wear, control arm bushings.

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Group LLC (part of Fiat Chrysler Automobiles later, but in 2012, it was under Cerberus Capital Management ownership transition post-Daimler)

Model Evolution

Predecessor:

Chrysler Sebring

Generation:

Second Generation (JS, 2011-2014)

Update Year:

2011 model year redesign and rebadging from Sebring to 200.

Production

Assembly Plant:

Sterling Heights Assembly Plant, Sterling Heights, Michigan, USA

Production Years:

2007–2014 (as Sebring/200)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved 5-star safety ratings from NHTSA for multiple categories.

Pentastar Engine Award:

The 3.6L Pentastar V6 engine received Ward's 10 Best Engines recognition in previous years, showcasing its performance and efficiency.

Ratings

Consumer Reports Reliability:

Variable; early models (including 2012) generally rated below average in reliability by publications like Consumer Reports, but the manual provides the means to address issues.

Certifications

Manual Certification:

Authentic OEM service information, used by certified technicians.