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Chrysler 300 300C 2005 Factory Service Repair Manual

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The Chrysler 300C, produced in 2005, represents a revival of classic American luxury, built on the robust LX platform. This full-size sedan is distinguished by its retro-inspired, bold styling and...
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Chrysler 300 300C 2005 Factory Service Repair Manual
The Chrysler 300C, produced in 2005, represents a revival of classic American luxury, built on the robust LX platform. This full-size sedan is distinguished by its retro-inspired, bold styling and a spacious, comfortable interior, making it a standout in its market segment. Available with powerful engine options, including a 3.5L V6 and a 5.7L HEMI V8, the 300C offers a compelling blend of performance and refinement. Its engineering quality and strong safety ratings, including 5-Star NHTSA frontal impact scores and Good IIHS ratings for frontal and side impacts, underscore its reliability and driver protection. This comprehensive Factory Service Repair Manual, written in English, provides detailed information for the maintenance and repair of your 2005 Chrysler 300C. It covers all essential systems, from the powertrain, including engine and transmission service, to the chassis, electrical systems, and body components. You will find step-by-step procedures for general maintenance, periodic lubrication, troubleshooting, and complex repairs, supported by detailed illustrations and technical specifications. This manual is designed to empower owners and technicians alike, enabling efficient diagnostics and accurate repairs, ultimately ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300
Sub Model:
300C
Year:
2005
Codes
Platform:
LX Platform
👋 Introduction
Market Position
Positioning:
Premium full-size sedan, positioned as a comfortable and stylish American luxury car.
Competitive Analysis
Competitors:
Ford Five Hundred, Buick Lucerne, Cadillac DTS, Mercury Grand Marquis, Lincoln Town Car.
Key Features
Design Philosophy:
Retro-inspired styling with a bold, upright grille and distinctive character lines, evoking classic American luxury cars.
Interior Focus:
Spacious, comfortable interior with available premium materials and features.
Manual Value Proposition
Cost Savings:
Enables DIY servicing, potentially saving $50-$60 per hour on shop labor costs.
Empowerment:
Empowers owners to make informed decisions and perform maintenance and repairs with factory-level knowledge.
📋 Manual Details
Coverage Areas
General Maintenance:
Covered
Troubleshooting:
Covered
Engine Service Repair:
Covered
Transmission Service Repair:
Covered
Brake System:
Covered
Wiring Diagram:
Covered
Electrical System:
Covered
Suspension:
Covered
Periodic Lubrication:
Covered
Steering:
Covered
Cooling System:
Covered
Fuel Injection Fuel System:
Covered
Emission System:
Covered
Heater Air Conditioning:
Covered
Engine Control System:
Covered
Chassis Body:
Covered
Restraint System:
Covered
Interior:
Covered
Differential Drive:
Covered
Axle:
Covered
Page Count
Estimate:
Hundreds of pages (Printable)
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Download
Compatibility:
Windows and Mac OS
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain (Differential, Axles)
Chassis:
Suspension, Steering, Brakes, Chassis Components
Electrical:
Complete Electrical System, Wiring Diagrams, Engine Control System, Body Control Modules
Comfort And Convenience:
HVAC (Heater/Air Conditioning), Interior Components, Restraint System
Body:
Body Panels, Exterior Trim, Chassis/Body Construction
Procedures Included
Maintenance:
Scheduled Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repair:
Step-by-step repair procedures for all major systems and components
Disassembly Assembly:
Detailed instructions for component removal and installation
Technical Adjustments:
Alignment, calibration, and adjustment procedures
Technical Depth
Depth:
Comprehensive: From basic maintenance to advanced diagnostics and complete rebuilds
Detail Level:
Highly detailed, including substeps, notes, cautions, and warnings
Illustrations:
Includes detailed illustrations, drawings, photos, and enlarged insets
Searchability:
Searchable PDF format for quick information retrieval
📊 Manual Specifications
File Format
Type:
PDF
Resolution:
High Resolution
Print Quality
Printability:
Fully printable (individual pages or entire manual)
Print Restrictions:
No restrictions
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L V6 (250 hp @ 6400 rpm, 250 lb-ft @ 4000 rpm)
Engine Option 2:
5.7L V8 HEMI (340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm) - Specific to 300C
Performance
Hp Range:
250 - 340 hp
Torque Range:
250 - 390 lb-ft
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Engine Control
ECM:
Chrysler's proprietary Engine Control Module (ECM) system.
Cooling System
Cooling Type:
Pressurized liquid cooling system.
🔧 Transmission
Standard
Transmission Option 1:
4-Speed Automatic (42RLE) - For 3.5L V6
Optional
Transmission Option 2:
5-Speed Automatic (W5A580 NAG1) - For 5.7L HEMI V8
Features
Transmission Features V8:
Performance-tuned, electronically controlled with AutoStick manual shifting capability.
Fluid Specifications
Fluid Type 42Rle:
ATF+4 (Mopar)
Fluid Type W5A580:
MB 236.10 or equivalent (e.g., ATF+4, consult manual for exact spec)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
196.2 inches (4983 mm)
Width:
74.1 inches (1882 mm)
Height:
58.4 inches (1483 mm)
Weights
Curb Weight V6:
Approx. 3,919 lbs (1777 kg)
Curb Weight V8:
Approx. 4,150 lbs (1882 kg)
Gross Vehicle Weight Rating:
Varies by configuration, typically around 5,000-5,300 lbs
Cargo
Trunk Capacity:
16.0 cubic feet (453 L)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2005 model year)
NHTSA Frontal Passenger:
5-Star (2005 model year)
IIHS Moderate Overlap Frontal Offset:
Good (2005 model year)
IIHS Side Impact:
Good (2005 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, optional front side-impact airbags and side-curtain airbags.
Seatbelts:
3-point seat belts with pretensioners, LATCH child seat anchor system.
💡 Technology Features
Infotainment
Infotainment System:
Chrysler's MyGig infotainment system available on some models (optional).
Audio Options:
Premium Boston Acoustics sound system available.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Rear parking assist sensors available.
Connectivity
Bluetooth:
Uconnect Bluetooth hands-free communication system available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (or as indicated by the Oil Change Indicator System), depending on driving conditions and oil type used.
Tire Rotation:
Every 7,500 to 10,000 miles.
Cabin Air Filter:
Check annually, replace as needed (typically every 12,000-15,000 miles or 1 year).
Coolant Flush:
Initial flush at 100,000 miles, then every 50,000 miles thereafter (refer to specific coolant type).
Fluid Specifications
Engine Oil V6:
SAE 5W-20 synthetic or synthetic blend (API certified).
Engine Oil V8:
SAE 5W-20 synthetic or synthetic blend (API certified).
Engine Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (5-year/100,000 mile).
Brake Fluid:
DOT 3.
Known Issues
Common Issue 1:
Power steering pump leaks (especially on HEMI models).
Common Issue 2:
Oil cooler line leaks (HEMI).
Common Issue 3:
Crankshaft position sensor failures leading to no-start conditions.
Common Issue 4:
Water pump leaks.
Common Issue 5:
Transmission issues (especially on earlier 5-speed automatic models with the NAG1 transmission, requiring specific diagnostic procedures).
📚 Vehicle History
Brand Heritage
Heritage Connection:
Revival of the Chrysler 300 letter car heritage, known for its large, distinctive American sedans.
Model Evolution
Generation Start:
This is the first generation of the modern Chrysler 300, introduced for the 2005 model year.
Platform Sharing:
Based on the LX platform, shared with Dodge Charger, Magnum, and Chrysler 300M.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
Production Years 1St Gen:
2005-2010
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Named to Car and Driver's 10Best list for 2005.
North American Car Of The Year:
Nominee for North American Car of the Year.
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