Engine Mechanical:
Engine removal/installation, cylinder head, block assembly, crankshaft, pistons, connecting rods, camshafts, timing systems (belt/chain), lubrication systems, cooling systems, fuel systems (carburetor/injection), emissions controls, exhaust systems, engine specifications, torque values, clearances.
Engine Performance:
Diagnosis of engine performance issues, tuning, power output, emissions testing procedures, troubleshooting.
Drivetrain:
Front-wheel drive (FWD) axle shafts, CV joints, differential, bearings, hubs, wheel alignment specifications, driveshaft (if applicable), U-joints, universal joints, universal joint replacement.
Brakes:
Front and rear disc brake systems, hydraulic lines, master cylinder, power booster, ABS (Anti-lock Braking System) components and diagnostics, parking brake, brake fluid specifications, bleeding procedures, rotor and pad replacement, caliper repair.
Steering:
Power steering system (pump, rack and pinion, hoses, fluid), steering column, tilt wheel mechanism, steering wheel removal, tie rods, power steering system diagnostics.
Suspension:
Front suspension (struts, control arms, ball joints, bushings, sway bar), rear suspension (trailing arms, springs, shock absorbers, bushings), wheel bearing replacement, suspension alignment procedures.
Electrical System:
Battery, charging system (alternator, voltage regulator), starting system (starter motor), ignition system (spark plugs, coils, distributorless ignition system), lighting system (headlights, taillights, interior lights), wiring diagrams, fuse box locations and functions, relays, grounding points, circuit protection.
Body And Trim:
Exterior body panels, doors, hoods, trunk lid, bumpers, fenders, glass replacement, seals, trim pieces, interior components, dashboard, seats, carpeting, headliner, body repair techniques, rust prevention, panel alignment.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, instrument cluster removal/installation, bulb replacement, gauge diagnostics.
Lighting System:
Headlight aiming and adjustment, bulb types and replacement for all exterior and interior lights, turn signals, brake lights, hazard lights, fog lights (if equipped).
Body Control Modules:
Diagnosis and potential reset procedures for body control modules that manage various accessories and comfort features.
Safety Restraint System:
Airbag system components, diagnostic procedures for airbag warning lights, pretensioner operation, seat belt maintenance and replacement.
Exhaust System Components:
Catalytic converter, muffler, exhaust pipes, oxygen sensors, exhaust manifold repair, gasket replacement.
Transmission Mechanical:
Manual transmission removal/installation, internal components (gears, synchros, bearings), clutch system, shifter linkages, gear ratios, fluid specifications, repair procedures.
Transmission Mechanical:
Automatic transmission removal/installation, torque converter, valve body, internal seals and gaskets, planetary gear sets, hydraulic controls, transmission control module (TCM) diagnostics, fluid specifications, service procedures, overhaul instructions.
HVAC System:
Air conditioning system (compressor, condenser, evaporator, refrigerant, service ports), heating system (heater core, blower motor, controls), climate control diagnostics, cabin air filter replacement, system charging and evacuation.
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotations, battery maintenance, lubrication points.
Troubleshooting:
System-specific diagnostic flowcharts, common symptom diagnosis, fault code interpretation (OBD-I/OBD-II if applicable), intermittent issue diagnosis.
Repair Procedures:
Step-by-step instructions for all major component replacements, adjustments, and overhauls. Includes detailed torque specifications and procedures for reassembly.
Diagnostic Procedures:
Diagnosis of electrical faults, engine performance issues, transmission problems, ABS faults, HVAC malfunctions, using test equipment (multimeters, oscilloscopes, scan tools).
Wiring Diagrams:
Detailed, system-specific wiring diagrams for all electrical components, including power distribution, grounds, and signal paths.
Wheel And Tire Service:
Tire pressure specifications, wheel torque specifications, lug nut tightening sequence, tire repair procedures, mounting and balancing instructions, wheel bearing replacement.
Seat Removal Installation:
Procedures for removing and reinstalling front and rear seats, including seat belt anchor points.
Door Lock And Window Mechanisms:
Repair and adjustment of power and manual door locks, window regulators, power window motors, and door handle mechanisms.
Diagnostic Charts:
Comprehensive diagnostic flowcharts to pinpoint the root cause of problems, organized by symptom.
Depth:
Comprehensive, from basic preventative maintenance to complete engine and transmission overhauls. Includes detailed specifications for all repair procedures.
Diagnostic Tools Required:
Basic hand tools, torque wrenches, specialized brake tools, multimeter, diagnostic scan tool (OBD-I/OBD-II compatible if applicable for the model year).
Unit Specifications:
Includes imperial and metric units for all measurements, specifications, and capacities.
Manual Purpose:
Designed for dealership technicians and advanced DIY mechanics, providing in-depth information not found in owner's manuals.
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (with synthetic or synthetic blend oil). Otherwise, 3,750 miles or 3 months.
Transmission Fluid Service:
Inspect every 15,000 miles, change every 30,000-50,000 miles or as per severe service schedule.
Engine Coolant Change:
Initial change at 100,000 miles or 5 years, then every 50,000 miles or 3 years.
Spark Plug Replacement:
2.4L I4: 60,000 miles. 2.5L V6: 100,000 miles (platinum tipped).
Engine Oil Specification:
API SG or higher, SAE 5W-30 (preferred for all temperatures), SAE 10W-30 acceptable in warmer climates.
Engine Coolant Specification:
Chrysler Mopar Antifreeze/Coolant (MS-9769) or equivalent HOAT coolant (Orange).
Brake Fluid Specification:
DOT 3.
Power Steering Fluid Specification:
Chrysler Mopar Power Steering Fluid or ATF+3.
Common Issues:
Transmission internal failures (especially on early models), evaporator core leaks (leading to AC system failure), intake manifold gasket leaks, oil cooler line leaks, front suspension component wear (strut mounts, ball joints), minor electrical gremlins, ABS sensor failures.
Timing Belt Service:
The 2.5L V6 engine uses a timing belt which requires replacement at specified intervals (typically 70,000-90,000 miles) to prevent catastrophic engine damage if it breaks.