|
Manual Coverage
|
|
Systems Covered
|
|
Engine Mechanical:
|
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing components (belts/chains).
|
|
Engine Electrical:
|
Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors (crankshaft position, camshaft position, throttle position, manifold absolute pressure), actuators.
|
|
Emission Control:
|
Evaporative Emission Control (EVAP), Exhaust Gas Recirculation (EGR), catalytic converter operation, On-Board Diagnostics (OBD-II) system, emissions-related sensors and actuators.
|
|
Fuel System:
|
Fuel delivery, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank servicing, throttle body.
|
|
Transaxle Manual:
|
Clutch system (disc, pressure plate, release bearing), manual transaxle (gearbox) internal components, shift mechanism, transaxle fluid specifications.
|
|
Transaxle Automatic:
|
Automatic transaxle operation, valve body, torque converter, gear sets, hydraulic control system, electronic control unit (TCU) diagnostics, fluid and filter change.
|
|
Driveshaft Axle:
|
CV joints, driveshafts, wheel bearings, differential operation.
|
|
Suspension:
|
Front suspension (struts, control arms, ball joints, sway bar), rear suspension (shock absorbers, control arms, trailing arms), alignment specifications.
|
|
Steering:
|
Power steering system (pump, rack and pinion, hoses), steering column, steering wheel removal, alignment.
|
|
Brakes:
|
Front and rear brake system (discs, calipers, pads, rotors), hydraulic system (master cylinder, brake lines, brake fluid), parking brake system, ABS diagnostics.
|
|
Body Interior Exterior:
|
Body panel removal and installation, doors, hood, trunk lid, interior trim, seats, glass replacement.
|
|
Body Electrical:
|
Lighting system, power windows, power locks, mirrors, wipers, horn, instrument cluster, audio system, alarm system.
|
|
HVAC:
|
Heating system, ventilation system, air conditioning system (compressor, refrigerant, A/C clutch, cabin filter), climate control module.
|
|
Procedures Included
|
|
Diagnostic Procedures:
|
Step-by-step troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics.
|
|
Repair Procedures:
|
Detailed instructions for component removal, installation, and adjustment for all major systems.
|
|
Maintenance Procedures:
|
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, tune-up procedures.
|
|
Wiring Schematics:
|
Complete electrical wiring diagrams for all vehicle systems.
|
|
Technical Depth
|
|
Depth:
|
Comprehensive; covers everything from basic maintenance to advanced diagnostics and complete system overhauls, suitable for professional technicians and skilled DIY enthusiasts.
|
|
Maintenance
|
|
Service Intervals
|
|
Oil Change Interval:
|
Typically 7,500 miles or 6 months, using synthetic or synthetic blend oil, as per manufacturer recommendations.
|
|
Timing Belt:
|
For 2.5L V6 engine, typically replacement at 90,000-100,000 miles. The 2.0L engine uses a timing chain.
|
|
Fluid Specifications
|
|
Engine Oil:
|
SAE 5W-30 (most common for both engines, consult manual for exact spec and API rating).
|
|
Coolant:
|
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
|
|
Automatic Transmission Fluid:
|
ATF+4 (or equivalent, consult manual for early models which might use ATF+3 or Dexron III).
|
|
Brake Fluid:
|
DOT 3 or DOT 4 brake fluid (check manual for exact specification).
|
|
Known Issues
|
|
Engine Mounts:
|
Can degrade over time, leading to increased vibration.
|
|
Automatic Transmission:
|
The 4-speed automatic transaxles (especially early A604/41TE variants) can be prone to solenoid failures or torque converter issues.
|
|
Suspension Components:
|
Worn ball joints, tie rod ends, and strut mounts can occur.
|
|
HVAC Blend Door Actuators:
|
Common failure point leading to incorrect temperature or air distribution.
|
