Manual Coverage
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Systems Covered
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Engine Service:
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Complete engine disassembly, assembly, overhaul, and diagnostics for all engine variants.
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Transmission Service:
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Detailed procedures for automatic and manual transmissions, including overhaul, adjustment, and troubleshooting.
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Brake System:
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Disc and drum brake service, including hydraulic system diagnostics, component replacement, and bleeding procedures.
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Wiring Diagram:
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Comprehensive electrical wiring schematics for all vehicle systems, including engine, chassis, and accessories.
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Electrical System:
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In-depth coverage of starting, charging, ignition, lighting, instrumentation, and accessory circuits.
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Suspension:
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Front and rear suspension component inspection, replacement, alignment procedures, and troubleshooting.
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Steering:
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Power steering system diagnosis, repair, and component replacement, including steering gear and linkage.
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Cooling System:
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Radiator, water pump, thermostat, fan, and coolant system diagnostics and service.
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Fuel Injection System:
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Diagnosis and repair of electronic fuel injection (EFI) systems, including fuel pump, injectors, and sensors.
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Emission System:
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Diagnosis and repair of emission control components, including catalytic converter, EGR valve, and oxygen sensors.
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Engine Control System:
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Diagnosis and troubleshooting of the engine control unit (ECU) and its associated sensors and actuators.
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Chassis Body:
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Body repair, structural components, frame inspection, and external trim.
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Restraint System:
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Seat belt mechanisms and potential airbag system (if equipped on later models or specific trims) overview.
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Axle Drivetrain:
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Front and rear axle assembly, CV joints, driveshafts, and differential service.
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid changes, filter replacements, spark plug service, belt replacement.
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Troubleshooting:
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Step-by-step diagnostic procedures for common and uncommon problems across all systems.
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Repair:
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Detailed instructions for component removal, installation, and adjustment.
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Refurbish Renovate:
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Guidance on restoring worn or damaged components and systems.
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Technical Specifications:
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Torque specifications, clearances, fluid capacities, and diagnostic parameters.
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Technical Depth
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Depth:
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Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including advanced electrical diagnostics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000 miles or 3 months (typical for the era, consult manual for exact specification).
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Coolant Flush Interval:
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Every 24,000 miles or 24 months (typical).
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Transmission Fluid Interval:
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Every 30,000 miles (typical for automatic transmission, check manual for manual).
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Fluid Specifications
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Engine Oil Type:
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API SG or SF, SAE 10W-30 recommended for most conditions (verify with manual).
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Engine Oil Capacity:
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Approx. 4.5 quarts (with filter, verify with manual).
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Coolant Type:
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Ethylene glycol-based antifreeze/coolant (typically a 50/50 mix with distilled water).
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Transmission Fluid Automatic:
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Chrysler ATF+2 or Dexron II (verify with manual).
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Transmission Fluid Manual:
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GL-4 gear oil (verify viscosity and specification with manual).
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Brake Fluid Type:
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DOT 3 brake fluid.
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Known Issues
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Common Issues:
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Turbocharger wear (on turbo models), fuel injector issues, electrical component degradation due to age, suspension bushing wear, potential rust on body panels.
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