🏷️ Basic Information

Make:

Chrysler

Model:

Crossfire

Model Variant:

Zh

Year:

2004

Chassis Code:

ZH

Engine Code:

112.941 (for 3.2L V6 SOHC 18 Valve)

👋 Introduction

Positioning:

Niche sports car, blending American and German engineering influences.

Competitors:

Porsche Boxster, BMW Z3/Z4, Mercedes-Benz SLK

Design Philosophy:

Rear-wheel drive, Mercedes-Benz RWD platform derived from the SLK, focusing on performance and style.

Manual Value Proposition:

Provides manufacturer-level detail and is essential for accurate diagnosis and repair, directly used by dealership mechanics. Comprehensive single PDF format enhances usability over fragmented files.

📋 Manual Details

Covered Regions:

Left-Hand Drive (LHD) and Right-Hand Drive (RHD) models

Estimated Page Count:

Extensive (typical for a comprehensive workshop manual, exact count not provided but implied by detailed content)

Type:

Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Exhaust System, Transmission/Transaxle, Clutch, Cooling System

Chassis:

Suspension, Brakes, Steering, Frame & Bumpers, Tires/Wheels, Differential & Driveline

Electrical:

Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Center, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams

Body:

Body (General)

Comfort And Climate:

Heating & Air Conditioning

Maintenance:

Lubrication & Maintenance schedules and procedures

Diagnostics:

Technical Diagnostic Procedures, PCODE Index

Repair:

Disassembly & Installation Procedures, Component and System repair

Depth:

Comprehensive Workshop Manual, covering most aspects of service and repair, suitable for professional mechanics and advanced DIY enthusiasts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable

Bookmarking:

Fully bookmarked

Interactivity:

Working internal links

Print Capability:

Printable (specific pages or entire manual)

Binding:

N/A (Digital PDF)

Paper Quality:

N/A (Digital PDF)

Os Compatibility:

Windows XP, Vista, 7, 8, Linux, Mac

⚙️ Engine Specifications

Engine Type:

V6 SOHC (Single Overhead Cam)

Displacement:

3.2 Liters (3199 cc)

Valves Per Cylinder:

3

Bore X Stroke:

89.6 mm x 84.0 mm (typical for M112 engine family)

Compression Ratio:

10.0:1 (typical for M112 engine family)

Horsepower:

215 hp @ 5700 rpm (approximate, for naturally aspirated version)

Torque:

229 lb-ft @ 3000-4250 rpm (approximate, for naturally aspirated version)

Induction:

Naturally Aspirated

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (91 Octane or higher recommended)

Engine Family:

Mercedes-Benz M112 (shared with DaimlerChrysler era)

Engine Mounting:

Longitudinal

🔧 Transmission

Transmission Type:

Automatic Transmission

Transmission Model:

5-speed NAG1 (W5A580, internally designated DED)

Transmission Features:

Electronically controlled, with manual shifting mode (Autostick)

Transmission Type:

Manual Transmission

Transmission Model:

6-speed (internally designated DGU)

Automatic Transmission Fluid:

Mopar ATF+4 (MS-9602) or equivalent spec Mercedes-Benz Fluid (e.g., MB 236.10 or MB 236.12 depending on exact NAG1 variant)

Manual Transmission Fluid:

API GL-4 or GL-5 specification, viscosity typically 75W-90 (specific OEM part number recommended)

Automatic Gear Ratios:

Specific ratios for NAG1: 1st: 3.59, 2nd: 2.36, 3rd: 1.53, 4th: 1.16, 5th: 0.87, Reverse: 3.16 (typical)

Manual Gear Ratios:

Specific ratios for 6-speed manual: 1st: 3.75, 2nd: 2.25, 3rd: 1.57, 4th: 1.23, 5th: 1.00, 6th: 0.84, Reverse: 3.55 (typical for Getrag MT-82 or similar)

📐 Dimensions

Length:

166.7 inches (4234 mm)

Width:

70.5 inches (1791 mm)

Height:

50.5 inches (1283 mm)

Wheelbase:

97.2 inches (2469 mm)

Curb Weight:

Approximately 3,300 - 3,400 lbs (1497 - 1542 kg), depending on transmission

Gross Vehicle Weight Rating:

Not specifically listed, but typically around 4,200 lbs (1905 kg)

Towing Capacity:

Not designed or recommended for towing

Trunk Volume:

7.7 cubic feet (218 Liters)

🛡️ Safety Features

NHTSA Front Impact:

Not rated for 2004 model year specifically, but likely good due to shared platform with Mercedes

IIHS Crash Test:

Not rated by IIHS for 2004

Traction Control:

Standard

Electronic Stability Control:

Standard (ESP)

Anti Lock Braking System:

Standard (ABS)

Brake Assist:

Standard

Airbags:

Driver and passenger front airbags, side curtain airbags

Seatbelts:

Pretensioner front seatbelts

Roll Bar:

Integrated roll-over protection system (behind seats)

💡 Technology Features

Audio System:

Premium Boston Acoustics audio system (optional)

Navigation:

Optional factory navigation system

Cruise Control:

Standard (Speed Control)

Parking Sensors:

Optional rear parking assist sensors

Bluetooth:

Not typically available as standard for 2004 models; aftermarket solutions common.

Seats:

Heated seats, power adjustable seats (optional)

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles or 12 months, whichever comes first (synthetic oil recommended)

Air Filter Replacement:

Inspect every 7,500 miles, replace as needed or every 15,000-30,000 miles

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or annually

Coolant Flush:

Every 100,000 miles or 5 years for initial fill, then follow manufacturer recommendations for subsequent flushes.

Transmission Fluid Change:

Automatic: Check condition at every oil change, change if dirty or per severe service schedule (approx. 30,000-60,000 miles). Manual: Inspect every 30,000 miles, change as needed.

Engine Oil Type:

Synthetic SAE 0W-40 or 5W-40

Engine Oil Capacity:

7.5 US quarts (7.1 Liters) with filter change

Coolant Type:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) - Pink or Mopar OAT Antifreeze/Coolant (OAT - Organic Acid Technology) - Blue (verify specific application, generally HOAT is preferred)

Coolant Capacity:

Approx. 8.5 US quarts (8.0 Liters)

Brake Fluid Type:

DOT 3 or DOT 4, depending on specific system requirements (refer to manual)

Common Problems:

Water leaks in the cabin (especially around the windshield and door seals), premature wear of suspension components (ball joints, control arm bushings), potential issues with convertible top hydraulics (if applicable to a specific body style, though this is a coupe/roadster), HVAC system issues, ABS/ESP sensor faults.

📚 Vehicle History

Brand Origin:

Chrysler, an American automotive manufacturer with a history of performance and luxury vehicles.

Development Basis:

Developed in conjunction with Daimler-Benz and based on the Mercedes-Benz R170 SLK platform, showcasing European engineering influence.

Trim Levels For 2004:

Base, Touring, Limited (and SRT-6 for later years, not 2004)

Production Period:

2003-2008

Manufacturing Location:

Graz, Austria (by Magna Steyr)

🏆 Awards & Recognition

Design Awards:

Often praised for its striking exterior design and distinctive styling, reminiscent of classic European sports cars.