Chrysler Grand Caravan 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Year: 2004 Codes Platform: NS (2nd Generation Facelift) 👋 Introduction Market Position Target Audience: Owners and DIY Mechanics Competitive Analysis Vs...

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类型: Car

斯库: 79149

标签: 2004 Car Cars Chrysler Grand Caravan

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Grand Caravan

Year:

Codes

Platform:

NS (2nd Generation Facelift)

👋 Introduction

Market Position

Target Audience:

Owners and DIY Mechanics

Competitive Analysis

Vs 3Rd Party:

Actual Genuine Repair Service Factory Manuals, Not 3rd Party

Key Features

Benefit:

Save $50-$60 per hour on shop labor costs

Search Functionality:

Searchable for easy information retrieval

Illustrations:

Includes all necessary illustrations, diagrams, and photos

Instructions Format:

Numbered instructions, substeps, notes, cautions, warnings

📋 Manual Details

Coverage Areas

Coverage:

All Styles Covered, Complete Official Full Factory Service Repair Manual

Page Count

Estimated Pages:

Hundreds (exact count not specified, but implies comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Included

Transmission Service Repair:

Included

Brake System:

Included

Wiring Diagram:

Included

Electrical System:

Included

Suspension:

Included

Periodic Lubrication:

Included

Steering:

Included

Cooling System:

Included

Fuel Injection Fuel System:

Included

Emission System:

Included

Heater Air Conditional HVAC:

Included

Engine Control System ECM PCM:

Included

Chassis Body:

Included

Restraint System Airbags:

Included

Interior:

Included

Differential Drive:

Included

Axle:

Included

Procedures Included

General Maintenance:

Included

Troubleshooting:

Included (Advanced Troubleshooting Guide)

Repair Procedures:

Included (Step-by-step)

Rebuild Refurbish Restore:

Included

Technical Depth

Depth:

Comprehensive (Factory Trained Technician Level)

📊 Manual Specifications

File Format

Quality:

High Resolution

Print Quality

Printability:

Fully Printable (Entire Manual or Specific Pages)

Binding Type

Binding:

N/A (Digital Download, Printable)

Paper Type

Paper Type:

N/A (Digital Download, Printable)

Software Requirements

Reader:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options:

3.3L V6 OHV 12V (EGA), 3.8L V6 OHV 12V (L32) - Not explicitly stated but common for the model year. Manual likely covers both.

Performance

Horsepower 3.3L:

Approx. 180 hp @ 4800 rpm (for context, not direct manual spec)

Torque 3.3L:

Approx. 205 lb-ft @ 3200 rpm (for context, not direct manual spec)

Horsepower 3.8L:

Approx. 205 hp @ 5000 rpm (for context, not direct manual spec)

Torque 3.8L:

Approx. 240 lb-ft @ 3200 rpm (for context, not direct manual spec)

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle (e.g., 41TE, 42LE)

Optional

Transmission Options:

Not specified for 2004, typically automatic for this model.

Features

Transmission Coverage:

Service/Repair of Automatic Transaxle

📐 Dimensions

Exterior

Body Style:

Minivan

Weights

Curb Weight:

Approx. 4,000 - 4,300 lbs (Varies by engine and trim) - Manual would contain exact specs.

🛡️ Safety Features

Ratings

NHTSA Frontal Driver:

5-Star (for 2004 model year)

NHTSA Frontal Passenger:

5-Star (for 2004 model year)

IIHS Moderate Overlap Frontal:

Good (for 2004 model year)

Active Features

Standard (Anti-lock Braking System)

Traction Control:

Optional/Standard on some trims

Passive Features

Airbags:

Frontal airbags, optional side airbags

Restraint System Coverage:

Manual covers Restraint System diagnostics and repair

💡 Technology Features

Infotainment

Audio Options:

AM/FM Radio, CD Player, Cassette Player (optional) - Availability varies by trim.

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Features:

Power windows, power locks, power mirrors

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific intervals based on driving conditions (typically 3,000-7,500 miles)

Spark Plugs:

Refer to manual for replacement intervals (e.g., 100,000 miles for iridium plugs)

Fluid Specifications

Engine Oil:

Refer to manual for exact specification (e.g., SAE 5W-30, meeting Chrysler MS-6395)

Transmission Fluid:

Refer to manual for exact specification (e.g., ATF+4, MS-9602)

Coolant:

Refer to manual for exact specification (e.g., HOAT, MS-9769)

Known Issues

Common Problems Summary:

Potential issues include automatic transmission problems (e.g., solenoid pack failure), power window/lock failures, HVAC blower motor issues, EGR valve clogging. Manual provides detailed diagnostics.

📚 Vehicle History

Brand Heritage

Brand:

Chrysler (Stellantis formerly Fiat Chrysler Automobiles, DaimlerChrysler)

Model Evolution

Generation:

Second Generation (NS), 2001-2007 (2004 is a facelift year)

Production

Assembly Location:

Windsor, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Segment Ranking:

Consistently ranked among the top minivans for practicality and family use in its era.