Target Audience:
Vehicle owners, DIY mechanics, professional repair shops seeking comprehensive service information.
Advantages:
Provides dealership-level repair information, saves money on labor costs, enables self-sufficiency in vehicle maintenance.
Illustrations:
Includes detailed illustrations, drawings, and photos to guide repair procedures.
Diagrams:
Hundreds of pages of diagrams and detailed information, including wiring diagrams.
Completeness:
Described as complete and intact, without missing or corrupt parts/pages, mirroring factory manuals.
Usability:
Numbered instructions, bold figure numbers, and a numbered table of contents for easy navigation and quick information retrieval.
Engine Service Repair:
Comprehensive engine diagnostics, disassembly, assembly, and repair procedures.
Transmission Service Repair:
Detailed procedures for all transmission types, including diagnostics and overhaul.
Brake System:
Repair and maintenance for ABS, hydraulic components, and braking performance.
Wiring Diagram:
Complete electrical system wiring diagrams for accurate troubleshooting.
Electrical System:
Diagnosis and repair of all electrical components, including lighting, power accessories, and control modules.
Suspension:
Repair and alignment procedures for front and rear suspension components.
Steering:
Maintenance and repair of the steering system, including power steering.
Cooling System:
Service for radiator, coolant, thermostat, and related components.
Fuel Injection Fuel System:
Detailed information on fuel delivery, injection systems, and fuel tank service.
Emission System:
Diagnosis and repair of emissions control components and systems.
Heater Air Conditional:
Service and repair for HVAC systems, including refrigerant handling.
Engine Control System:
Information on ECU, sensors, actuators, and engine management diagnostics.
Chassis Body:
Body repair, structural information, and chassis component service.
Restraint System:
Service and diagnostics for airbags and seatbelt systems.
Interior:
Repair and maintenance of interior components and trim.
Differential Drive:
Service for front-wheel drive components and differentials.
Axle:
Repair and replacement of front axles and CV joints.
General Maintenance:
Scheduled maintenance tasks, fluid checks, and basic upkeep.
Periodic Lubrication:
Lubrication points and specifications for various components.
Repair Procedures:
Step-by-step repair procedures with detailed substeps, notes, cautions, and warnings.
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues.
Diagnostics:
Diagnostic procedures for engine, transmission, electrical, and other systems.
Maintenance Schedules:
Recommended maintenance intervals and service checks.
Disassembly Assembly:
Detailed instructions for component disassembly and reassembly.
Cleaning Reinstalling:
Procedures for cleaning and correctly reinstalling serviced components.
Technical Specifications:
Critical specifications for all repair and maintenance tasks.
Depth:
Professional-level detail, suitable for dealership technicians and experienced DIYers.
File Format Details:
PDF, allowing for easy viewing, searching, and printing.
Printability:
Full printable; sections or the entire manual can be printed as needed.
Zoom Functionality:
Yes, allows for zooming in on detailed illustrations and text.
Binding Type:
Digital (PDF Download)
Paper Type:
Not applicable (Digital Format)
Engine Options 2003-2007:
3.3L V6 (EGA), 3.8L V6 (L32), 2.4L DOHC I4 (EDZ - for some earlier/base models, though less common in this specific year range for Grand Caravan compared to the Caravan/Voyager) - Manual likely covers all.
3.3L V6 Output (Approx.):
180 hp @ 4800 rpm, 205 lb-ft @ 3200 rpm
3.8L V6 Output (Approx.):
205 hp @ 5000 rpm, 242 lb-ft @ 4000 rpm
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded gasoline
NHTSA Front Impact Driver:
4/5 Stars (2003 Model)
NHTSA Front Impact Passenger:
5/5 Stars (2003 Model)
IIHS Side Impact:
Good (for equipped models with side airbags) (2003 Model)
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control (optional on some models).
Passive Safety Features:
Front airbags, optional front-side airbags, available side curtain airbags (later in the generation).
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for exact specification).
Tire Rotation:
Every 5,000 - 7,500 miles.
Spark Plug Replacement:
Typically around 100,000 miles for the 3.3L and 3.8L V6 engines (refer to manual for specific type and interval).
Engine Oil Spec:
SAE 5W-30 (or 5W-20 depending on specific engine and year, check manual). API certified.
Transmission Fluid Spec:
ATF+4 (MS-9602) or equivalent. Capacity varies, check manual.
Coolant Spec:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, typically Mopar 50/50 mix or equivalent.
Common Issues List:
Transmission solenoid issues, EGR valve clogging, oil leaks (valve cover, oil pan), fuel pump failure, wheel bearing wear, AC compressor issues, power sliding door problems.
Chrysler Minivan Legacy:
Chrysler is credited with inventing the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in the mid-1980s. The Grand Caravan continued this lineage.
Fourth Generation Rs:
The RS generation (2001-2007) represented a significant update with improved styling, chassis, and powertrain options compared to its predecessor. Key features included Stow 'n Go seating (introduced mid-generation, enhancing practicality).
Manufacturing Locations:
Windsor Assembly Plant, Windsor, Ontario, Canada.
