Key Selling Points:
Versatility, passenger and cargo capacity, family-oriented features, comfortable ride.
Key Competitors:
Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar/Windstar.
Manual Benefit:
Enables DIY repairs, reduces dealership costs, empowers owners with knowledge for professional-level maintenance.
Manual Emphasis:
Highlights specific product aspects, emphasizes safety warnings (WARNING, CAUTION, NOTE).
Engine:
Complete engine repair, diagnosis, and overhaul (including disassembly and reassembly).
Transmission:
Complete transmission repair, diagnosis, and overhaul (including disassembly and reassembly).
Fuel System:
Fuel injection, fuel pump, fuel lines, evaporative emission control system, fuel tank.
Ignition System:
Ignition coils, spark plugs, wiring, control module.
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication passages, oil pressure.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors.
Electrical System:
Battery, charging system, starting system, lighting, instrument cluster, power distribution, wiring diagrams.
Body:
Body panels, doors, windows, locks, seats, interior trim, climate control system, power accessories.
Chassis And Suspension:
Front and rear suspension components, steering system, wheels, tires, braking system.
Braking System:
Brake rotors, pads, calipers, master cylinder, brake lines, parking brake.
Steering System:
Power steering pump, steering gear, tie rods, steering column.
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, evaporator, condenser, refrigerant, controls.
Tire And Wheel:
Tire pressures, wheel specifications, lug nut torque.
Maintenance:
Routine maintenance, scheduled service, fluid changes, filter replacements, tune-ups.
Removal Installation:
Detailed procedures for removal and installation of all major components and sub-assemblies.
Disassembly Reassembly:
Comprehensive instructions for the disassembly and reassembly of engines, transmissions, and other complex assemblies.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics.
Depth:
Comprehensive, suitable for professional technicians and advanced DIYers. Covers basic maintenance to complete engine/transmission overhauls.
Specific Tool References:
Includes references and illustrations for specialized Chrysler tools required for specific adjustments and repairs.
Engine Options:
3.3L V6 (EGA), 3.8L V6 (L32)
3.3L V6 Horsepower:
Approx. 180 hp @ 5000 rpm
3.3L V6 Torque:
Approx. 205 lb-ft @ 3400 rpm
3.8L V6 Horsepower:
Approx. 205 hp @ 5200 rpm
3.8L V6 Torque:
Approx. 240 lb-ft @ 4000 rpm
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Unleaded gasoline (87 octane recommended)
NHTSA Front Impact Driver:
5 Stars (2005 Model)
NHTSA Front Impact Passenger:
5 Stars (2005 Model)
IIHS Front Offset Crash Rating:
Good (2005 Model)
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (Traction Control System - TCS)
Electronic Stability Control:
Optional (Electronic Stability Program - ESP)
Airbags:
Front airbags, optional side curtain airbags
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
Oil Change Interval:
Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for precise recommendation).
Tire Rotation Interval:
Every 5,000-7,500 miles
Transmission Fluid Change:
Initially at 30,000 miles, then every 60,000 miles (refer to manual for exact recommendation based on usage).
Engine Oil Type:
SAE 5W-30 (API certified)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (MS-9769)
Common Problem 1:
Torque converter shudder/slipping (especially on 3.8L engine).
Common Problem 2:
Power sliding door issues (motors, latches, wiring).
Common Problem 3:
Headliner sagging.
Common Problem 4:
Climate control blend door actuator failures.
Common Problem 5:
Rear heat/AC lines leaking.
Parent Company:
Chrysler (later part of Fiat Chrysler Automobiles, now Stellantis)
Minivan Pioneering:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984. The Grand Caravan is the long-wheelbase variant.
Fourth Generation Launch:
Introduced for the 2001 model year, with updates and facelifts in subsequent years, including the 2005-2007 period.
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
