Chrysler Grand Voyager 2002 Service Repair Workshop Manual

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This manual covers the Chrysler Grand Voyager, a minivan produced in 2002, identified by chassis code VQ and platform code NS. Known for its spacious and versatile interior, the Grand...

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标签: 2002 Car Cars Chrysler Grand Voyager

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Description

This manual covers the Chrysler Grand Voyager, a minivan produced in 2002, identified by chassis code VQ and platform code NS. Known for its spacious and versatile interior, the Grand Voyager was designed as a practical family vehicle. While typically equipped with a V6 engine, offering approximately 170-200 horsepower and 190-230 lb-ft of torque, and a 4-speed automatic transaxle, this manual also includes coverage for manual transaxle systems. The vehicle features standard Anti-lock Braking System (ABS) and driver and front passenger airbags, with optional traction control and side airbags. Its engineering quality and segment leadership are recognized through its historical presence on prestigious automotive lists, although specific reliability ratings for this model year may vary. This comprehensive service repair workshop manual in English provides detailed information for maintaining and repairing the Chrysler Grand Voyager. It covers a wide array of systems, including engine mechanical and electrical components, emission control, fuel, clutch, manual and automatic transaxles, driveshaft and axle, suspension, steering, restraint systems, brakes, body (interior and exterior), body electrical systems, and HVAC. The manual includes step-by-step repair instructions, diagnostic procedures, maintenance schedules, and technical specifications, complete with diagrams, illustrations, and wiring schematics. It is designed for vehicle owners with basic mechanical skills, independent auto service professionals, and authorized dealer service departments, ensuring accurate and complete vehicle-specific information.

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Grand Voyager

Year:

Generation

Platform Code:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Vehicle owners with basic mechanical skills, independent auto service professionals, authorized dealer service departments.

Competitive Analysis

Advantage:

Provides the same detailed information as manuals used by authorized dealers, ensuring accuracy and completeness, vehicle-specific rather than generic.

Key Features

Content Type:

Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications.

Value Proposition:

Enables owners to be better informed, discuss repairs knowledgeably, and perform basic maintenance to save money.

📋 Manual Details

Coverage Areas

Major Topics Covered:

General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, HVAC

Page Count

Estimated Page Count:

Comprehensive (Exact number not specified, but covers all major topics with detailed instructions, diagrams, and schematics)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing, lubrication, cooling system.

Engine Electrical:

Ignition system, starting and charging systems, sensors, actuators, ECU diagnostics and repair, wiring schematics.

Emission Control:

EGR system, catalytic converter, evaporative emission control, secondary air injection, emission related sensors and diagnostics.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel rail, fuel pressure regulator, throttle body, fuel system diagnostics.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch pedal assembly, hydraulic system (master and slave cylinders), service and bleeding procedures.

Manual Transaxle:

Gearbox components, gear shifting mechanisms, clutch operation, lubrication, removal and installation, internal repairs.

Automatic Transaxle:

Transmission hydraulic control, torque converter, internal transmission components, valve body, shift solenoids, transmission control module (TCM), diagnostic procedures, fluid and filter changes.

Driveshaft And Axle:

Front axle, rear axle (if applicable), CV joints, drive shafts, wheel bearings, differential, service and repair.

Suspension System:

Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, springs, steering knuckles, wheel alignment specifications.

Steering System:

Power steering pump, steering gear, steering column, tie rods, power steering fluid, bleeding procedures, alignment.

Restraint System:

Airbag system components, seat belts, SRS control module, diagnostic procedures, safety precautions for airbag servicing.

Brake System:

Front and rear brakes (disc/drum), ABS system components, brake lines, master cylinder, brake booster, calipers, pads, rotors, service, bleeding, and diagnostics.

Body Interior Exterior:

Body panels, doors, windows, mirrors, seats, interior trim, exterior trim, bumpers, hood, tailgate, service and replacement.

Body Electrical System:

Lighting system (headlights, taillights, interior lights), power windows, power locks, mirrors, wipers, horn, instruments, dash board, body control module (BCM), wiring schematics.

HVAC:

Heating, ventilation, and air conditioning system components, compressor, condenser, evaporator, blower motor, controls, refrigerant, service, and recharging.

Procedures Included

Maintenance:

Regular scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt replacement.

Troubleshooting:

Diagnostic procedures for all major systems, symptom-based troubleshooting, common fault identification.

Repair:

Step-by-step repair instructions for all listed systems, component replacement, system overhauls, adjustments.

Diagnostics:

Detailed diagnostic procedures, including use of diagnostic tools, reading fault codes, interpreting sensor data.

Technical Depth

Depth:

Comprehensive, suitable for dealership technicians and knowledgeable DIY enthusiasts. Covers detailed component removal, overhaul, and installation.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Yes, all pages are printable

Binding Type

Binding:

Digital (PDF), not a physical binding

Paper Type

Digital Medium:

Viewable on PC, Mac, phones, and e-readers (e.g., Kindle)

⚙️ Engine Specifications

Primary Engine

Engine Options 2002:

Likely 3.3L V6 (EGA) and potentially a 3.8L V6 (L32), common for this generation of Grand Voyager.

Performance

Horsepower Range:

Approximately 170-200 hp depending on engine variant.

Torque Range:

Approximately 190-230 lb-ft depending on engine variant.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Mechanical

Engine Layout:

Engine Electrical

Ignition Type:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP)

🔧 Transmission

Standard

Transmission Type:

4-speed automatic transaxle (e.g., 41TE, 42LE variants)

Optional

Manual Transmission Availability:

Rarely offered on US market Grand Voyager in this year, more common on base Voyager models or international markets. Manual transaxle system coverage is included.

Features

Automatic Transmission Features:

Electronically controlled, potentially with multiple shift modes (e.g., Economy, Tow/Haul).

📐 Dimensions

Exterior

Body Style:

Minivan

Wheelbase Approx:

Approx. 119.2 inches (3028 mm)

Length Approx:

Approx. 196.2 inches (4983 mm)

Weights

Curb Weight Range:

Approx. 4,000 - 4,500 lbs (1814 - 2041 kg) depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Crash Test Front Driver:

Likely 4 stars (out of 5) for driver frontal impact.

NHTSA Crash Test Front Passenger:

Likely 4 stars (out of 5) for passenger frontal impact.

IIHS Small Overlap Front:

Data not available for this specific year/test protocol.

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Often available as an option or standard on higher trims (Traction Control System - TCS).

Passive Features

Airbags:

Driver and front passenger airbags, potentially optional side airbags.

Seat Belts:

Three-point seat belts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, potentially with cassette. Optional premium audio systems available.

Navigation:

Rarely factory-equipped on this model, typically an aftermarket addition.

Driver Assistance

Cruise Control:

Standard

Rear Parking Assist:

Optional on some trims.

Connectivity

Auxiliary Input:

Unlikely to have a factory auxiliary input; aftermarket solutions available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).

Transmission Fluid Change:

Recommended every 30,000-60,000 miles (48,000-96,000 km), depending on usage. Crucial for longevity of automatic transmissions.

Spark Plug Replacement Interval:

Around 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs, less for conventional plugs.

Fluid Specifications

Engine Oil Type:

Likely SAE 5W-30 or 10W-30 synthetic or synthetic blend, meeting Chrysler MS-6395 specification. Always confirm in the manual.

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid, type 9602) is generally specified for this era of Chrysler automatics. Crucial to use the correct fluid type.

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, typically a green or yellow type, or equivalent.

Known Issues

Common Problem Transmission:

Automatic transmission solenoid issues, internal wear, and fluid leaks can occur with age and mileage.

Common Problem Engine:

Head gasket leaks (especially on 3.3L and 3.8L engines), intake manifold gasket leaks, and occasional oil filter housing leaks.

Common Problem Suspension Steering:

Worn ball joints, control arm bushings, and tie rod ends due to vehicle weight and mileage.

Common Problem Electrical:

Power window regulators, heater blower motor resistors, and interior electrical switch failures.

📚 Vehicle History

Brand Heritage

Brand Focus:

Chrysler has a long history of producing comfortable and practical family vehicles, with the minivan segment being a significant part of their product line.

Model Evolution

Generation Context:

The 2002 Grand Voyager is part of the NS platform, representing a refinement of the second generation Chrysler minivans, known for spacious interiors and versatile seating.

Production

Manufacturing Location:

Primarily Windsor, Ontario, Canada.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Chrysler minivans, including the Voyager/Grand Voyager models, have historically appeared on Car and Driver's 10Best lists in earlier generations, highlighting their segment leadership.

Ratings

Consumer Reports Reliability:

Reliability ratings for this era can vary; checking specific Consumer Reports data for 2002 Grand Voyager would provide more detail. Often, transmissions and some electrical components were noted as areas for improvement.