🏷️ Basic Information

Make:

Chrysler

Model:

Voyager / Caravan

Year:

2000

Platform Code:

GS

👋 Introduction

Target Audience:

Professional mechanics, DIY enthusiasts, and owners seeking in-depth knowledge for maintenance and repair of their 2000 Chrysler Voyager/Caravan.

Value Proposition:

Provides comprehensive, factory-level information saving significant time and cost compared to dealership service or generic online guides. Instant download eliminates shipping delays and costs.

Download Benefit:

Instant download saves money on postage and packaging, offering immediate access to critical repair information.

Knowledge Enhancement:

Empowers users to understand their vehicle better and make informed decisions regarding repairs and maintenance.

📋 Manual Details

Systems Covered:

Engine, Brakes, Sunroofs, Timing Belt, Trouble Codes, Wiring Diagrams, Troubleshooting, Diagnostics, Engine Performance, Front End, Alignment, Suspension, Transmission, Air Conditioning, Firing Orders, Maintenance Schedules, Serpentine Belts, U-Joints, CV-Joints, Vacuum Systems

Estimated Page Count:

Varies by specific edition, but workshop manuals of this type typically range from 500 to over 2000 pages.

Type:

Workshop Service Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed overhaul and rebuilding procedures for all engine variants, including cylinder head, piston, connecting rod, crankshaft, and block servicing. Includes timing belt/chain service procedures and replacement.

Engine Performance:

Diagnosis and repair of engine performance issues, including fuel delivery, ignition system, and emissions control.

Fuel System:

Coverage of fuel injection systems, fuel pump, fuel filter, and fuel pressure testing.

Transmission Manual:

Removal and installation procedures for manual transmissions, including clutch servicing and flywheel replacement.

Transmission Automatic:

In-car servicing procedures for automatic transmissions, including fluid checks, filter changes, and general troubleshooting. Covers removal and installation.

Brake System:

Comprehensive brake servicing procedures, including disc brake pad replacement, rotor servicing, caliper maintenance, and drum brake adjustments. Includes ABS system diagnostics.

Suspension Steering:

Detailed front end and alignment procedures and specifications, suspension component replacement (shocks, struts, control arms, ball joints), and steering system service.

Electrical System:

Complete wiring diagrams for all vehicle systems, including power distribution, lighting, ignition, starting, charging, and accessories. Includes troubleshooting and diagnostics.

Climate Control:

Air conditioning system servicing, including refrigerant capacities, component replacement, and diagnostic procedures. Includes heater core and HVAC system information.

Body Interior:

Information on sunroof operation and repair, and potential coverage for interior trim and body panel removal.

Diagnostic Trouble Codes:

Detailed listing and interpretation of Diagnostic Trouble Codes (DTCs), including Computer Diagnostic Trouble Tree Charts for systematic fault finding.

Troubleshooting:

Extensive troubleshooting guides for common and complex vehicle issues across all major systems.

Torque Specifications:

Complete torque specifications for critical fasteners throughout the vehicle, essential for proper assembly and avoiding component failure.

Maintenance Schedules:

Factory recommended maintenance schedules and charts, outlining routine service intervals for oil changes, filter replacements, inspections, and fluid checks.

Belt Replacement:

Detailed service procedures for timing belt replacement, including component alignment and tensioning. Includes serpentine belt routings with diagrams.

Drive Axle Service:

U-Joint and CV-Joint service procedures, including inspection, replacement, and lubrication.

Illustrations Diagrams:

Hundreds of illustrations and diagrams to visually guide repair and maintenance tasks, enhancing clarity and accuracy.

Diagnostic Capabilities:

Advanced diagnostic capabilities leveraging computer diagnostic trouble codes and specialized diagnostic charts for in-depth system analysis.

Rebuild Procedures:

Comprehensive engine overhaul and rebuilding procedures, providing step-by-step guidance for major mechanical component refurbishment.

Specification Detail:

Detailed specifications on every model covered, including dimensions, capacities, performance data, and material requirements.

📊 Manual Specifications

Quality:

High-resolution PDF, ensuring clarity of text and diagrams. All pages are printable for practical workshop use.

Printability:

Printable pages allow users to create hard copies for reference in the garage or workshop.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Operating Systems:

Compatible with all versions of Windows & Mac.

Software:

Adobe PDF Reader required for viewing.

⚙️ Engine Specifications

Engine Options 2000 Gs Platform:

Typically included the 3.3L V6 (EGA) and potentially the 3.8L V6 (L32) engines for North American models.

3.3L V6 Horsepower Torque:

Approx. 158 hp @ 4800 rpm and 190 lb-ft @ 3400 rpm (Figures can vary slightly by specific configuration).

3.8L V6 Horsepower Torque:

Approx. 150-158 hp @ 4000 rpm and 215-220 lb-ft @ 3200 rpm (Figures can vary slightly by specific configuration).

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI).

Cylinder Head Service:

Includes procedures for valve reseating, seal replacement, and torque sequences for cylinder head installation.

Piston Ring Installation:

Details on correct piston ring gap and installation orientation.

Crankshaft Bearing Clearances:

Specific clearances for main and connecting rod bearings, crucial for engine longevity.

Firing Order 3.3L 3.8L V6:

1-6-5-4-3-2

🔧 Transmission

Automatic Transmission:

Commonly equipped with the 4-speed automatic transmission (e.g., 41TE, 42LE).

Manual Transmission:

Manual transmissions were less common but available on some trims/markets.

Automatic Transmission In Car Servicing:

Procedures for fluid changes, filter replacement, pan gasket service, and line pressure testing without full transmission removal.

Transmission Fluid Type:

Typically requires ATF+4 (or equivalent specified by Chrysler at the time) for automatic transmissions.

📐 Dimensions

Wheelbase:

Approximately 119.2 inches (Standard Wheelbase) / 112.1 inches (Short Wheelbase).

Length:

Varies by wheelbase, approximately 189.7 inches (SWB) to 201.0 inches (LWB).

Curb Weight:

Ranges from approximately 3,800 lbs to 4,200 lbs depending on configuration and engine.

🛡️ Safety Features

NHTSA Rollover Resistance:

Likely rated 4 out of 5 stars for rollover resistance, typical for minivans of this era.

ABS:

Standard Anti-lock Braking System (ABS) on most models.

Airbags:

Driver and front passenger airbags standard. Side airbags may have been optional.

💡 Technology Features

Audio System:

Various audio system options including AM/FM stereo, cassette, CD player, and premium Infinity speaker systems. The manual will detail their wiring and troubleshooting.

Cruise Control:

Cruise control was a common feature, covered within the vehicle's electrical and control systems sections.

Remote Keyless Entry:

Optional remote keyless entry systems are covered in the electrical diagrams.

🔧 Maintenance

Oil Change Interval:

Typically 3,000 to 5,000 miles, or every 3 to 6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.

Transmission Fluid Change Interval:

Recommended every 30,000 to 60,000 miles for automatic transmissions, depending on severity of use. Filter replacement is also advised.

Timing Belt Replacement Interval:

Critical interval, typically between 60,000 to 90,000 miles or 7 years, whichever comes first, for the 3.3L and 3.8L V6 engines. Failure to replace can cause catastrophic engine damage.

Engine Oil Type Viscosity:

Typically SAE 5W-30 or 10W-30 for the V6 engines, depending on ambient temperature. Consult manual for precise OEM recommendation.

Coolant Type:

Chrysler specific long-life antifreeze/coolant, typically a 50/50 mixture with distilled water.

Power Steering Fluid:

ATF+4 or a specified Mopar power steering fluid.

Transmission Hard Shifts:

Common complaint in early models, often related to solenoid pack issues or internal wear. The manual covers diagnostics for these.

Heater Core Leaks:

Can be problematic, leading to coolant leaks and defogging issues. Replacement is often labor-intensive.

Power Window Motors:

Some models experienced premature failure of power window regulators and motors.

Rear Suspension Springs:

Rear springs can sag over time, particularly on loaded vehicles. Manual will detail inspection and replacement.

📚 Vehicle History

Chrysler Minivan Legacy:

Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s. The GS platform represents a significant evolution of this successful formula.

Gs Platform Generation:

The GS platform, introduced for the 1996 model year, marked the third generation of the Chrysler minivan. It featured a more aerodynamic design, improved safety, and updated powertrains.

Manufacturing Locations:

Primarily manufactured in Windsor, Ontario, Canada, and St. Louis, Missouri, USA.

🏆 Awards & Recognition

Car And Driver 10Best:

Chrysler minivans of this generation frequently appeared on Car and Driver's '10Best' lists during the 1990s, recognizing their segment leadership.