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2004 Chrysler JR Sebring / Stratus Sedan and Convertible Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Chrysler Model: JR Sebring / Stratus Model Variant: Sedan and Convertible Year: 2004 Codes Chassis Code: JR41 👋 Introduction Market Position Vehicle Segment: Mid-size sedan...
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2004 Chrysler JR Sebring / Stratus Sedan and Convertible Service Repair Workshop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
JR Sebring / Stratus
Model Variant:
Sedan and Convertible
Year:
2004
Codes
Chassis Code:
JR41
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan and convertible, positioned as a stylish and accessible option in the American market.
Target Audience:
Individuals seeking to perform their own maintenance and repairs to save money, as well as professional mechanics needing comprehensive factory data.
Competitive Analysis
Key Competitors:
Ford Mondeo/Fusion, Chevrolet Malibu, Toyota Camry, Honda Accord, Nissan Altima.
Key Features
Vehicle Selling Points:
Attractive styling (especially the convertible), comfortable ride, availability of different engine options including a turbocharged variant, relatively affordable pricing.
Design Philosophy:
A blend of American styling cues with a focus on comfort and affordability, aiming to provide a stylish personal car that remains practical for daily use.
📋 Manual Details
Coverage Areas
Engine Variants:
2.4L 4-Cyl. 16V PZEV, 2.7L 6-Cyl. 24V DOHC Gasoline, 2.4L 4-Cyl. 16V DOHC Turbo Gasoline, 2.7L 6-Cyl. 24V DOHC FFV, 2.4L 4-Cyl. 16V DOHC Gasoline
Body Styles:
Sedan, Convertible
Page Count
Estimated Page Count:
Likely 2000+ pages (typical for comprehensive factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
All Systems:
Introduction, Lubrication and Maintenance, Suspension, Differential and Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring, Engine, Exhaust System, Frame and Bumpers, Fuel System, Steering, Automatic Transmission, Tires/Wheels, Body, Heating and Air Conditioning, Emission Control
Engine Specific Coverage:
Detailed information on the 2.4L and 2.7L engines, including fuel delivery, ignition, lubrication, cooling, exhaust, and emission control systems. Engine diagnostic procedures (DTCs) are also covered.
Body And Frame:
Includes procedures for body panel repair, bumper replacement, door mechanisms, interior trim removal, and frame straightening (if applicable).
Procedures Included
Major Procedures:
Complete Dis-assembly and Re-assembly, Diagnostics, Troubleshooting, Repair, Maintenance, Component Replacement, Electrical System Diagnosis, HVAC System Servicing, Engine Overhaul, Transmission Servicing
Brake System Procedures:
Complete instructions for brake system inspection, pad and rotor replacement, caliper service, bleeding the brake system, and ABS system diagnosis.
Hv Ac Service:
Detailed procedures for refrigerant handling, compressor service, evaporator and condenser replacement, blower motor service, and control system diagnosis.
Technical Depth
Depth Of Coverage:
Comprehensive. Covers basic maintenance to advanced diagnostics and complete component rebuilds, suitable for both DIY enthusiasts and professional mechanics.
Electrical System Coverage:
Extensive wiring diagrams, component location charts, diagnostic procedures for all electrical systems including lighting, power accessories, instrument cluster, and electronic control modules (ECMs).
Diagnostic Tools:
Implies the use of factory diagnostic tools (e.g., DRB III or successors) for troubleshooting, with detailed descriptions of Diagnostic Trouble Codes (DTCs) and their causes/solutions.
📊 Manual Specifications
File Format
PDF Features:
Searchable text, high-resolution illustrations, printable pages.
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Download Method:
Instant Download PDF
Print Quality
Print Readability:
Designed for clarity and readability on printed pages, with detailed line drawings and photographic representations.
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Quality:
N/A (Digital Download PDF - Print quality dependent on user's printer)
⚙️ Engine Specifications
Primary Engine
2.4L DOHc I4:
Engine Code: EDG (non-turbo), EDV (PZEV), GDE (Turbo). Power output typically around 150-170 hp, torque around 165-180 lb-ft. Known for decent fuel economy. Turbocharged version offers enhanced performance.
2.7L DOHc V6:
Engine Code: EER. Power output typically around 200-203 hp, torque around 190-195 lb-ft. Offers smoother power delivery and more robust performance compared to the 4-cylinder. FFV variant allows for ethanol blends.
2.4L DOHc Turbocharged Gasoline:
Engine Code: GDE. Likely offered in performance-oriented trims, providing a significant power boost over the naturally aspirated 2.4L. Specific output figures would be detailed in the manual.
2.7L DOHc V6 Ffv:
Engine Code: EER (Flex Fuel Vehicle variant). Designed to run on gasoline or a blend of gasoline and ethanol (up to E85). Requires specific fuel system components and ECU calibration for ethanol compatibility.
Performance
Horsepower Range:
150 - 203 hp (depending on engine variant)
Torque Range:
165 - 195 lb-ft (depending on engine variant)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
🔧 Transmission
Standard
Transmission Options:
Primarily Automatic Transmission (4-speed automatic is common for this generation).
Optional
Manual Transmission Availability:
While not explicitly mentioned in the product description for this specific year/model, earlier generations or different configurations may have offered a manual. This manual likely focuses on the prevalent automatic transmission.
Features
Automatic Transmission Type:
Four-speed automatic transaxle (e.g., Chrysler 40TE/41TE).
Transmission Control:
Electronically controlled automatic transmission with features like Park/Neutral safety switch, torque converter clutch, and adaptive shift logic.
📐 Dimensions
Exterior
Wheelbase:
Approx. 106.4 inches (Sedan), Approx. 106.0 inches (Convertible)
Length:
Approx. 193.7 inches (Sedan), Approx. 193.9 inches (Convertible)
Cargo
Trunk Volume:
Approx. 15.0 cu ft (Sedan), Approx. 10.5 cu ft (Convertible, with top up)
Weights
Curb Weight:
Varies by configuration, typically ranging from 3,100 to 3,600 lbs.
Interior
Passenger Volume:
Approx. 97.5 cu ft
🛡️ Safety Features
Ratings
NHTSA Ratings:
Partial data available from the era. Frontal impact ratings were generally decent for its class. Side impact and rollover ratings should be consulted from official NHTSA archives if available for 2004 models.
Active Features
Braking Systems:
Front Disc / Rear Drum or Four-wheel Disc Brakes (depending on trim/options). Available Anti-lock Braking System (ABS).
Speed Control:
Electronic cruise control system, likely stalk-mounted for ease of operation.
Passive Features
Restraint Systems:
Front airbags, optional side airbags, three-point seat belts with pretensioners, LATCH child seat anchor system.
Child Seat Anchors:
Lower Anchors and Tethers for Children (LATCH) system for secure installation of child safety seats.
💡 Technology Features
Infotainment
Audio System Features:
Available AM/FM/CD player, optional Infinity premium audio system, steering wheel audio controls on higher trims.
Navigation Telecommunication:
Covers navigation and telecommunication systems as listed in the manual's table of contents, indicating availability of factory navigation or phone integration options.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Telematics Options:
Optional Uconnect (early iteration) or similar telematics systems might have been available on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions. Manual will specify exact intervals and oil type (e.g., 5W-30 synthetic blend or full synthetic).
Tire Rotation:
Recommended every 5,000-7,500 miles.
Fluid Specifications
Engine Oil Type:
Refer to manual, likely SAE 5W-30 for most engines, possibly meeting specific Chrysler MS-6395 standard.
Transmission Fluid Type:
Refer to manual, likely ATF+4 (MS-9602).
Coolant Type:
Refer to manual, likely a HOAT (Hybrid Organic Acid Technology) coolant, often Mopar Antifreeze/Coolant (MS-9769) or equivalent.
Brake Fluid Type:
Refer to manual, typically DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual, likely Chrysler power steering fluid or a Dexron III/VI ATF.
Known Issues
Common Problems:
Transmission solenoid issues, HVAC blower motor resistor failure, power window regulator problems, front suspension wear (ball joints, control arm bushings), potential for oil leaks from valve cover gaskets or oil pan.
Engine Specific Issues:
The 2.7L V6 can be prone to timing chain stretching or tensioner issues if oil changes are neglected. Overheating can lead to head gasket failure. The 2.4L engine can experience issues with the intake manifold runner control.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing American sedans and coupes, known for comfort and value. The Sebring/Stratus line evolved from earlier Chrysler models like the Cirrus and Breeze.
Model Evolution
Sebrings Stratus Platform:
The JR platform represented a significant update for the Sebring and Stratus, offering improved styling and updated mechanicals. This generation saw a more distinct separation in styling between the sedan and coupe/convertible models, though sharing platform underpinnings.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2004 model are not prominently advertised, but the Sebring/Stratus line was generally well-received for its styling and value proposition in its segment during its production run.
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