Chrysler Neon Electronic Service Repair Manual 1999

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 1999 Platform: PL (Second Generation Neon) Codes Chassis Code: P1 👋 Introduction Market Position Segment: Compact Car Target Demographic: Budget-conscious buyers,...

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Year:

Platform:

PL (Second Generation Neon)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Car

Target Demographic:

Budget-conscious buyers, first-time car owners, sporty compact enthusiasts (ACR)

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier

Key Features

Design:

Distinctive 'cab-forward' styling, spacious interior for its class

Performance Variant:

ACR (American Club Racer) models offered enhanced suspension and performance tuning

Value Proposition:

Affordable pricing, fuel efficiency, and surprisingly engaging handling (especially ACR)

📋 Manual Details

Coverage Areas

Covered Models:

1999 Chrysler Neon (all trims and engine variants)

Regional Applicability:

North American Market

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Electronic Service Manual (ESM)

Scope:

Comprehensive Repair and Diagnostics

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

1.8L SOHC, 2.0L SOHC, 2.0L DOHC (ACR)

Engine Management:

Ignition, Fuel Injection, Emissions Control (OBD-II)

Transmission:

Manual (Getrag 285), Automatic (41TE)

Drivetrain:

Front Wheel Drive, Axles, Differentials

Suspension:

Front MacPherson Struts, Rear Independent Multilink

Steering:

Power Assisted Rack and Pinion

Brakes:

Front Disc, Rear Drum; ABS System

Electrical:

Battery, Charging System, Starting System, Lighting, Instruments, Body Controls

HVAC:

Air Conditioning, Heating, Ventilation

Body And Chassis:

Exterior/Interior Trim, Doors, Windows, Seats, Body Repair

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks, Belt Inspections

Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics, Wiring Diagrams

Repair:

Component Removal and Installation, Engine Rebuild, Transmission Service, Brake Service

Diagnostics:

Scan Tool Procedures, Live Data Analysis, Component Testing

Specifications:

Torque Specifications, Clearances, Alignment Data

Technical Depth

Depth:

Complete factory-level repair and diagnostic information

Diagrams:

Detailed wiring diagrams, exploded views, and repair diagrams

Special Tools:

Identification and usage of specific Chrysler/Mopar specialty tools

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF

Searchability:

Full text search capabilities

Print Quality

Printability:

Printable pages for easy workshop use

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.0L SOHC (EJ6) I4

Engine 1 Power:

116 hp @ 5200 rpm

Engine 1 Torque:

123 lb-ft @ 3600 rpm

Engine 2:

2.0L DOHC (EN7/EJ8) I4 (ACR)

Engine 2 Power:

132 hp @ 6000 rpm

Engine 2 Torque:

129 lb-ft @ 4800 rpm

Performance

Engine Layout:

Inline 4-cylinder

Bore X Stroke:

3.43 x 3.46 inches (87.0 mm x 87.9 mm)

Compression Ratio:

9.8:1 (SOHC), 10.0:1 (DOHC)

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

13.0 US gallons (49.2 Liters)

🔧 Transmission

Standard

Transmission Std:

5-Speed Manual (Getrag 285)

Optional

Transmission Opt:

4-Speed Automatic (41TE)

Features

Automatic Features:

Lock-up torque converter, electronic control

Manual Features:

Hydraulic clutch actuation

Fluid Specifications

Automatic Fluid Type:

ATF+4 (or equivalent Mopar SP-III)

Manual Fluid Type:

API GL-3 or GL-4 SAE 75W-90 Gear Lubricant

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

174.0 inches (4420 mm)

Width:

67.3 inches (1709 mm)

Height:

55.0 inches (1397 mm)

Track Width Front:

57.7 inches (1465 mm)

Track Width Rear:

58.0 inches (1473 mm)

Interior

Passenger Volume:

97.0 cu ft (2.75 m³)

Cargo

Trunk Volume:

14.0 cu ft (0.40 m³)

Weights

Curb Weight Min:

2600 lbs (1179 kg)

Curb Weight Max:

2750 lbs (1247 kg)

Gross Vehicle Weight Rating:

3575 lbs (1622 kg)

Towing Capacity:

Not Recommended

Wheels Tires

Standard Wheel Size:

14-inch steel

Optional Wheel Size:

15-inch alloy

Standard Tire Size:

185/70R14

Optional Tire Size:

195/60R15

Bolt Pattern:

4x100 mm

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Not Rated

NHTSA Passenger Front Impact:

Not Rated

Active Features

Available (Front Disc/Rear Drum)

Passive Features

Airbags:

Driver and Passenger Frontal Airbags

Seatbelts:

Front 3-point pretensioners, rear 3-point belts

💡 Technology Features

Infotainment

Audio System:

AM/FM Cassette, Optional AM/FM CD Player

Speakers:

4 or 6 speaker systems

Driver Assistance

Cruise Control:

Standard on most trims

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed

Spark Plug Replacement:

100,000 miles (Long Life Platinum/Iridium plugs)

Coolant Flush:

Every 60,000 miles or 5 years

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SL/SJ (Synthetic blend recommended)

Engine Oil Capacity:

4.0 US quarts (3.8 Liters) with filter

Coolant Type:

Mopar OAT (Organic Additive Technology) or equivalent HOAT (Hybrid Organic Additive Technology) - Ethylene Glycol based

Brake Fluid Type:

DOT 3

Known Issues

Common Problems Engine:

Oil leaks from valve cover and oil pan gaskets, intake manifold gasket failure, piston slap (early models)

Common Problems Transmission:

Torque converter shudder (automatic), synchronizer wear (manual)

Common Problems Electrical:

Ignition switch failure, power window regulator failure, instrument cluster issues

Common Problems Suspension Steering:

Worn front control arm bushings, tie rod end wear, wheel bearing noise

Common Problems HVAC:

Blend door actuator failure, evaporator leaks

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler)

Model Evolution

First Generation:

1995-1998

Second Generation:

1999-2005

Generation Changes:

Revised exterior styling, improved interior, upgraded engines, more refined chassis

Production

Manufacturing Location:

Belvidere, Illinois, USA

Production Years:

1995-2005 (all generations)

🏆 Awards & Recognition

Recognitions

Initial Reception:

Praised for its engaging handling and value, criticized for some interior material quality and NVH (Noise, Vibration, Harshness)