Chrysler Neon 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 1997 Generation: First Generation (PL) Codes Chassis Code: PL 👋 Introduction Market Position Segment: Compact car, focused on affordability and practicality...

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标签: 1997 Car Cars Chrysler Neon

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Year:

Generation:

First Generation (PL)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact car, focused on affordability and practicality

Target Audience:

Budget-conscious consumers, first-time car buyers, small families

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier

Key Features

Design Philosophy:

Unique 'cab-forward' design, spacious interior for its class, distinctive styling

Sales Strategy:

Value pricing, aggressive marketing, sporty appearance

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service and repair for 1997 Chrysler Neon models

Page Count

Page Count:

Estimated 1500+ pages (typical for comprehensive service manuals of this era)

Manual Type

Manual Type:

Factory Service Manual (FSM) / Professional Repair Manual

Language

Language:

English

Format

Format:

Likely printed paper manual, possibly available digitally as PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control

Transmission Systems:

Automatic and manual transmission service, repair, and diagnostics

Drivetrain Systems:

Front-wheel drive, axles, CV joints, differential

Suspension Systems:

Front and rear suspension components, alignment, shock absorbers, struts

Braking Systems:

Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped)

Steering Systems:

Power steering system, steering column, steering gear/rack

Electrical Systems:

12V system, battery, alternator, starter, lighting, horns, wipers, power accessories

Engine Control Systems:

PCM (Powertrain Control Module) diagnostics, sensors, actuators, OBD-II

Body Systems:

Exterior panels, interior trim, doors, windows, locks, seats

HVAC Systems:

Heating, Ventilation, and Air Conditioning system components and service

Safety Systems:

Airbags (SRS), seatbelts

Procedures Included

Maintenance Procedures:

Oil changes, fluid flushes, filter replacements, belt inspections/replacements, spark plug service

Diagnostic Procedures:

Troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all major systems

Component Rebuilds:

Engine, transmission, brake caliper, steering rack rebuilds

Wiring Diagrams:

Detailed electrical schematics for all circuits

Special Tools:

Listing and usage instructions for Chrysler-specific or special tools

Technical Depth

Depth:

Extensive, covering from basic preventive maintenance to major component overhaul and complex diagnostics

📊 Manual Specifications

File Format

File Format Type:

Print (Paper), potentially PDF

Print Quality

Print Quality:

Professional factory printing, clear text and diagrams

Binding Type

Binding Type:

Likely perfect bound or saddle-stitched for paper versions

Paper Type

Paper Type:

Durable, high-quality paper suitable for workshop environments

⚙️ Engine Specifications

Primary Engine

Engine Code:

3D (1.8L SOHC I4), 4D (2.0L DOHC I4)

Engine Type:

Inline 4-cylinder, multi-point fuel injection

Displacement 1.8L:

1755 cc (107.1 cu in)

Displacement 2.0L:

1996 cc (121.8 cu in)

Performance

Horsepower 1.8L:

116 hp @ 5800 rpm (approx.)

Torque 1.8L:

120 lb-ft @ 3750 rpm (approx.)

Horsepower 2.0L:

132 hp @ 5600 rpm (approx.)

Torque 2.0L:

130 lb-ft @ 4000 rpm (approx.)

Redline:

Approx. 6300 rpm

Fuel System

Fuel Type:

Unleaded gasoline (87 octane minimum recommended)

Fuel Delivery:

Multi-port Fuel Injection (MPI)

Fuel Pump Pressure:

Refer to manual for specific PSI range (typically 35-45 PSI for MPI)

Fuel Injector Type:

Solenoid-actuated, top-feed

🔧 Transmission

Standard

Standard Transmission:

Getrag 5-speed manual transmission

Optional

Optional Transmission:

Chrysler A500/41TE 4-speed automatic transmission

Features

Automatic Features:

Electronically controlled, torque converter lock-up

Manual Features:

Hydraulic clutch actuation

Fluid Specifications

Automatic Transmission Fluid:

Mopar ATF+4 or equivalent (ATF+2/3 for earlier specs, consult manual)

Manual Transmission Fluid:

Mopar Manual Transmission Lubricant (e.g., 75W-90 GL-4) or equivalent

Fluid Capacities

Automatic Transmission Capacity:

Approx. 7.5 quarts (7.1 liters) for refill

Manual Transmission Capacity:

Approx. 2.0 quarts (1.9 liters)

📐 Dimensions

Exterior

Wheelbase:

104.4 inches (2652 mm)

Length:

173.7 inches (4412 mm)

Width:

67.4 inches (1712 mm)

Height:

54.4 inches (1382 mm)

Weights

Curb Weight Est:

2600 - 2800 lbs (1180 - 1270 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4-star (refer to specific NHTSA reports for exact details)

NHTSA Front Impact Passenger:

4-star (refer to specific NHTSA reports for exact details)

Active Features

Optional Anti-lock Braking System (ABS) available on some trims

Passive Features

Airbags:

Driver and passenger airbags (SRS)

Seatbelts:

Front and rear seatbelts, driver's side pretensioner

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player

Driver Assistance

Cruise Control:

Available on most trims

Connectivity

OBD Standard:

OBD-II compliant (On-Board Diagnostics II)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 - 7,500 miles or 6 months (depending on oil type and driving conditions - consult manual)

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed

Spark Plug Replacement:

Every 30,000 - 100,000 miles (depending on plug type, e.g., copper vs. platinum/iridium)

Coolant Flush:

Every 30,000 - 50,000 miles or 2-3 years

Fluid Specifications

Engine Oil Type:

API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for specific temperature ranges)

Engine Oil Capacity:

Approx. 4.0 quarts (3.8 liters) with filter

Coolant Type:

Chrysler Long Life Coolant (OAT type, pink) or equivalent (Ethylene Glycol based)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Mopar Power Steering Fluid or equivalent (Dexron III/Mercon compatible)

Known Issues

Common Engine Issues:

Head gasket leaks, intake manifold gasket leaks, oil pan gasket leaks, starter failure, ignition coil issues

Common Transmission Issues:

Automatic transmission solenoid failures, torque converter shudder, manual clutch wear

Common Suspension Issues:

Premature wear of control arm bushings, ball joints, and tie rod ends; strut/shock absorber failure

Common Electrical Issues:

Window regulator failures, power lock actuator issues, instrument cluster problems, PCM failures

Common Body Issues:

Rusting, particularly on rocker panels and wheel arches; door lock actuator failures

📚 Vehicle History

Brand Heritage

Parent Company:

Chrysler Corporation (later DaimlerChrysler, then Fiat Chrysler Automobiles)

Model Evolution

Introduction Year:

1995 model year

First Generation Code:

Design Influences:

Cab-forward design concept, inspired by European compacts

Production

Manufacturing Locations:

Sterling Heights, Michigan, USA; Toluca, Mexico

Production Span:

1995-2005 (Two generations)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list in 1996 and 1997 for its value and driving dynamics