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Manual Coverage
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Systems Covered
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Engine Service:
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Detailed repair and overhaul procedures for the 2.0L SOHC and DOHC engines.
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Transmission Service:
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Service and repair information for both manual and automatic transmissions.
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Brake System:
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Diagnosis, repair, and maintenance of front disc and rear drum/disc brakes.
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Electrical System:
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Comprehensive wiring diagrams, component testing, and diagnostic procedures.
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Suspension And Steering:
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Service procedures for front MacPherson struts, rear torsion beam, steering gear, and power steering system.
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Fuel System:
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Diagnosis and repair of fuel injection system, fuel pump, and fuel tank.
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Cooling System:
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Service for radiator, water pump, thermostat, and cooling fans.
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Heating And Air Conditioning:
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Service and repair of HVAC system components and refrigerant handling.
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Body And Chassis:
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Body panel repair, interior trim removal, and chassis component service.
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Restraint System:
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Information on airbags, seat belts, and related system components.
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Procedures Included
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Maintenance Procedures:
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Scheduled maintenance, fluid changes, filter replacements, and general upkeep.
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Troubleshooting Guides:
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Diagnostic trees and step-by-step troubleshooting for common issues.
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Repair Procedures:
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Detailed, step-by-step instructions for component removal, installation, and repair.
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Engine Rebuilds:
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Complete engine disassembly, inspection, and reassembly procedures.
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Transmission Overhaul:
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Detailed instructions for transmission disassembly, inspection, and rebuilding.
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Technical Depth
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Diagnostic Capabilities:
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Covers basic to advanced diagnostics, including electrical system troubleshooting.
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Repair Scope:
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From routine maintenance to complete vehicle component overhaul.
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Visual Aids:
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Hundreds of photos and illustrations to guide repair procedures.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).
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Air Filter Replacement:
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Inspect every 15,000 miles, replace as needed.
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Spark Plug Replacement:
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Approx. 100,000 miles for platinum-tipped spark plugs.
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Fluid Specifications
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Engine Oil Type:
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SAE 5W-30 (API Certified)
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Engine Oil Capacity:
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Approx. 4.5 US quarts (with filter)
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Coolant Type:
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Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant (e.g., Mopar 50/50 mix).
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Transmission Fluid Automatic:
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ATF+4 (Automatic Transmission Fluid Type 4) or equivalent.
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Transmission Fluid Manual:
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MS-9224 manual transmission fluid (check specific viscosity requirements).
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Known Issues
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Engine Mounts:
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Premature wear and failure of engine and transmission mounts is common.
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Rear Main Seal:
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Rear main crankshaft seal leaks can occur.
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Suspension Components:
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Worn ball joints, tie rod ends, and strut mounts can lead to steering and ride issues.
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Cooling System Leaks:
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Plastic radiator tanks and hoses can develop leaks over time.
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Clutch Wear:
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Clutch wear, especially on manual transmissions, can be significant with high mileage.
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