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Chrysler Neon 2001 2002 Workshop Service Manual for Repair

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$17.99
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Model Generation: Second Generation (PL) Model Years Covered: 2001, 2002 Vin Code: Starting with 1C4... 👋 Introduction Market Position Market Segment: Compact...
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类型: Car
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Chrysler Neon 2001 2002 Workshop Service Manual for RepairChrysler Neon 2001 2002 Workshop Service Manual for RepairChrysler Neon 2001 2002 Workshop Service Manual for RepairChrysler Neon 2001 2002 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Model Generation:
Second Generation (PL)
Model Years Covered:
2001, 2002
Vin Code:
Starting with 1C4...
👋 Introduction
Market Position
Market Segment:
Compact car, affordable transportation
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Hyundai Elantra
Key Features
Vehicle Usp:
Affordable pricing, distinctive 'cab-forward' styling, spacious interior for its class, availability of sporty SXT trim.
Manual Purpose
Manual Value Proposition:
Empowers owners and technicians with the essential information to maintain, diagnose, and repair the 2001-2002 Chrysler Neon, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Workshop Service and Repair Manual
Page Count
Page Count:
Approximately 1500+ pages (estimated based on typical workshop manuals for this era and scope)
Manual Type
Manual Type:
Factory Authorized Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar electronic format for searchability and ease of use)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (all components, timing, seals, gaskets), Engine performance (fuel injection, ignition, emissions control), Cooling system, Lubrication system, Starting and charging system
Transmission Systems:
Manual transmission (clutch, gearbox, linkages), Automatic transmission (torque converter, planetary gears, valve body, hydraulic controls)
Drivetrain Systems:
Front-wheel drive system, CV joints, axles, differential
Suspension Systems:
Front suspension (struts, control arms, bushings, ball joints), Rear suspension (torsion beam, shock absorbers, bushings)
Braking Systems:
Front disc brakes, Rear drum brakes (or disc on some trims), ABS system (if equipped), Brake hydraulics, parking brake
Steering Systems:
Power steering system (pump, rack and pinion, fluid), Steering column, steering wheel
Electrical Systems:
Battery, starting system, charging system, lighting, instrumentation, body controls, power accessories (windows, locks, mirrors), fuse box diagrams, wiring schematics
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant system, blower motor, climate controls
Body And Interior:
Body panels, doors, hood, trunk, interior trim, seats, glass, seals
Emissions Control Systems:
On-Board Diagnostics (OBD-II) system, catalytic converter, EGR system, evaporative emissions control
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, spark plugs, coolant flushes), Belt replacement, fluid checks and top-offs
Repair Procedures:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, HVAC system repair, bodywork and panel replacement
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation, circuit testing, component testing
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repairs and diagnostics
Torque Specifications:
Precise torque values for all critical fasteners
Schematics And Diagrams:
Detailed wiring diagrams, vacuum diagrams, hydraulic diagrams
Recalibration Procedures:
Procedures for recalibrating sensors or modules after component replacement (e.g., throttle body, ABS module)
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, clear text and diagrams, optimized for printing if desired.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECC (2.0L SOHC I4)
Engine Displacement:
1995 cc (2.0 Liters)
Engine Configuration:
Inline 4-cylinder, Single Overhead Camshaft (SOHC)
Performance
Horsepower:
132 hp @ 5600 rpm
Torque:
130 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Notes
Timing Belt Interval:
Inspect every 30,000 miles, replace at 100,000 miles or as per manual recommendations. Crucial for preventing catastrophic engine damage.
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Automatic Transmission (41TE)
Features
Automatic Transmission Features:
Electronically controlled, lock-up torque converter
📐 Dimensions
Exterior
Length:
174.9 inches
Width:
66.9 inches
Height:
55.3 inches
Wheelbase:
104.4 inches
Interior
Front Headroom:
39.7 inches
Rear Legroom:
35.5 inches
Cargo
Trunk Volume:
13.0 cubic feet (Sedan)
Weights
Curb Weight:
2,750 - 2,900 lbs (approximate, depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★ (4/5 Stars)
NHTSA Frontal Impact Passenger:
★★★★ (4/5 Stars)
IIHS Small Overlap Frontal:
Poor (for this generation's testing protocols)
Active Features
ABS:
Available Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelt System:
Three-point front and rear seatbelts, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player standard, optional CD player. Limited upgradeability with aftermarket units.
Driver Assistance
ABS Availability:
Optional on most trims, standard on SXT.
Connectivity
Connectivity Features:
Basic for its era. No Bluetooth or USB connectivity. Aftermarket solutions required for modern device integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (using recommended oil viscosity and quality).
Engine Air Filter:
Replace every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter:
Replace every 15,000 miles or 12 months (if equipped).
Coolant Flush:
Every 60,000 miles or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API certified (Chrysler MS-6395 recommended)
Engine Oil Capacity:
4.0 quarts (with filter)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) approved coolant, typically Mopar OAT or equivalent (e.g., Peak Global Lifetime, Zerex G-05)
Transmission Fluid Type Auto:
ATF+4 (MS-9602) recommended. Crucial for longevity of the 41TE transmission.
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-90 (check manual for specific capacity)
Power Steering Fluid:
Chrysler MS-5901 or equivalent (e.g., Dexron III/Mercon)
Known Issues
Engine Common Problems:
Head gasket leaks (especially early models), intake manifold gasket leaks, oil pressure sensor failures, occasional ignition coil failures.
Transmission Common Problems:
Automatic transmission solenoid failures, torque converter shudder, internal seal leaks leading to slipping.
Suspension Common Problems:
Worn ball joints and control arm bushings, noisy struts, premature wear of rear axle bushings.
Electrical Common Problems:
Faulty power window regulators, failing instrument cluster components (e.g., odometer), HVAC blower motor resistor failure.
Body Common Problems:
Rust in wheel wells and rocker panels (depending on climate), aging interior plastics become brittle.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation Start:
First generation launched in 1995.
Generation Details:
Second generation (PL) introduced for the 2000 model year, featuring redesigned exterior and interior styling, and improved chassis dynamics.
Production
Manufacturing Plant:
Belvidere Assembly Plant, Illinois, USA
Production Years Overall:
1995-2005
🏆 Awards & Recognition
Recognitions
Car And Driver Award:
Car and Driver's Ten Best (1997, 1998, 1999 - for first generation; did not repeat for second generation).
Ratings
Consumer Reports Reliability:
Generally rated as average to below average reliability in its class for this generation.
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