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2004 CHRYSLER NEON PL PLATFORM Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2004 Trim Level: PL Platform Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact Sedan/Coupe Target Audience: Budget-conscious consumers, DIY...
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2004 CHRYSLER NEON PL PLATFORM Service Repair Manual2004 CHRYSLER NEON PL PLATFORM Service Repair Manual2004 CHRYSLER NEON PL PLATFORM Service Repair Manual2004 CHRYSLER NEON PL PLATFORM Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Neon
Year:
2004
Trim Level:
PL Platform
Codes
Platform Code:
PL
👋 Introduction
Market Position
Segment:
Compact Sedan/Coupe
Target Audience:
Budget-conscious consumers, DIY mechanics
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Design:
Distinctive styling, spacious interior for its class
Powertrain:
Reliable and fuel-efficient 2.0L engine
Value Proposition:
Affordable entry price, low ownership costs
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical, Body, Interior
Maintenance Types:
Scheduled maintenance, Routine inspections, Fluid changes, Filter replacements
Repair Procedures:
Engine repair, Transmission overhaul, Brake system service, Suspension component replacement, Electrical diagnostics, Body panel repair
Diagnostic Information:
Troubleshooting guides, Diagnostic trouble codes (DTCs), Symptom-based diagnostics
Page Count
Estimated Pages:
~2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.0L (122 cu. in.) SOHC I4 (ECC) - Full rebuild, timing belt, fuel injection, ignition system, cooling system, exhaust system
Transmission:
4-Speed Automatic (41TE) and 5-Speed Manual - Diagnosis, service, fluid specifications, clutch service (manual)
Drivetrain:
Front-wheel drive (FWD), CV axles, differential service
Brakes:
Front disc, rear drum (standard), ABS (optional) - Pad/shoe replacement, rotor/drum service, hydraulic system, bleeding procedure
Suspension:
Front MacPherson strut, rear torsion beam - Component inspection, replacement (struts, shocks, control arms, bushings), alignment specifications
Steering:
Power rack and pinion - Fluid, pump, rack service, alignment specifications
HVAC:
Air conditioning system, heater core, blower motor, refrigerant handling and charging, climate control panel operation
Electrical:
Battery, charging system (alternator), starting system (starter), lighting, wipers, power accessories, fuses, relays, wiring diagrams, diagnostic tools
Body Interior:
Body panel removal/installation, interior trim, seats, airbags, door locks, windows, mirrors
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, timing belt inspection/replacement
Diagnostic Procedures:
Fuel system pressure testing, ignition timing checks, engine compression tests, electrical system diagnostics, ABS system troubleshooting
Repair Procedures:
Engine component replacement (e.g., alternator, starter, water pump), transmission fluid and filter change, brake caliper and rotor replacement, wheel bearing replacement, exhaust system repair
Specification Data:
Torque specifications for all fasteners, fluid capacities, belt tensions, valve lash adjustments (if applicable), diagnostic data
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, electrical system troubleshooting, and bodywork
Diagnostics:
Advanced diagnostic procedures and troubleshooting flowcharts
Wiring Diagrams:
Detailed, system-specific wiring diagrams for electrical troubleshooting
📊 Manual Specifications
File Format
Format:
Searchable PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECC
Configuration:
Inline 4-Cylinder (I4)
Displacement:
2.0 Liters (1996 cc)
Valvetrain:
Single Overhead Camshaft (SOHC), 16 Valves
Performance
Horsepower:
132 hp @ 6000 RPM
Torque:
130 lb-ft @ 4200 RPM
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (Minimum)
🔧 Transmission
Standard
Type:
4-Speed Automatic (41TE)
Optional
Type:
5-Speed Manual
Features
Automatic Features:
Electronic control, overdrive
Manual Features:
Clutch operation, gear ratios
Fluid Specification
Automatic Fluid Type:
ATF+4 (Chrysler Material Number 05013457AA)
Manual Fluid Type:
MS-9224 (Manual Transmission Lubricant)
📐 Dimensions
Exterior
Length:
174.4 inches (Sedan) / 171.7 inches (Coupe)
Width:
67.4 inches
Height:
53.9 inches (Sedan) / 53.0 inches (Coupe)
Wheelbase:
104.4 inches
Front Track:
58.3 inches
Rear Track:
58.2 inches
Cargo
Trunk Volume:
13.0 cu. ft. (Sedan) / 12.1 cu. ft. (Coupe)
Weights
Curb Weight:
~2800 - 2950 lbs (depending on body style and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good
NHTSA Front Impact Passenger:
Good
NHTSA Side Impact Driver:
Acceptable
NHTSA Side Impact Rear Passenger:
Acceptable
IIHS Front Offset Crash Test:
Acceptable
Active Features
ABS:
Optional Anti-lock Braking System
Traction Control:
Not widely available on 2004 models
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
Front: pretensioners and load limiters. Rear: lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio
Display:
Basic digital or analog display for radio and climate controls
Driver Assistance
Cruise Control:
Standard on most trims
Keyless Entry:
Optional keyless entry system
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions typically required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (whichever comes first)
Engine Oil Filter:
Replace with each oil change
Air Filter:
Inspect every 15,000 miles, replace as needed (or every 30,000 miles)
Timing Belt:
Inspect at 60,000 miles, replace at 100,000 miles or 7 years (critical item)
Spark Plugs:
Replace every 60,000 - 100,000 miles (depending on plug type - platinum recommended)
Coolant Flush:
Every 5 years or 100,000 miles
Fluid Specifications
Engine Oil Capacity:
4.5 Quarts (4.3 Liters) with filter (for 2.0L ECC)
Engine Oil Viscosity:
SAE 5W-30 (API certified)
Coolant Type:
Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Acid Technology) may be acceptable in some cases, refer to manual
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid
Known Issues
Engine:
Timing belt tensioner failure (critical, can cause catastrophic engine damage), oil leaks (valve cover gasket, rear main seal), occasional head gasket issues, EGR valve clogging
Transmission:
Automatic transmission solenoid issues, fluid leaks, potential hard shifting
Suspension:
Front strut mounts and bearings, ball joints, tie rod ends wear
Electrical:
Window regulator failure, instrument cluster issues, door lock actuator problems
Chassis:
Subframe rust issues, exhaust system corrosion
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler at the time)
Model Evolution
Generation:
Second Generation (2000-2006)
Design Changes For 2004:
Minor styling updates, interior refinements, potential powertrain optimizations
Production
Assembly Location:
Belvidere, Illinois, USA
Production Years:
1994-2006 (all generations)
🏆 Awards & Recognition
Recognitions
Jdpower Initial Quality:
The Neon generally received mixed to below-average ratings in initial quality surveys during this generation.
Safety Awards:
Achieved 'Good' ratings in front-impact crash tests from NHTSA.
Ratings
Fuel Economy Est City:
Approx. 24 MPG
Fuel Economy Est Highway:
Approx. 30 MPG
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