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CHRYSLER PACIFICA 2004-2008 Parts Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004-2008 Generation Generation Designation: CS (First Generation) Codes Chassis Code: CS 👋 Introduction Market Position Market Segment: The Chrysler Pacifica was...
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🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004-2008
Generation
Generation Designation:
CS (First Generation)
Codes
Chassis Code:
CS
👋 Introduction
Market Position
Market Segment:
The Chrysler Pacifica was positioned as a premium minivan/crossover, catering to families seeking comfort, versatility, and a touch of luxury. It competed with vehicles like the Honda Odyssey, Toyota Sienna, and Ford Freestar.
Competitive Analysis
Key Differentiators:
The Pacifica distinguished itself with its distinctive styling, more car-like ride and handling compared to traditional minivans, and a focus on interior refinement. It offered a unique blend of SUV and minivan attributes.
Key Features
Manual Value Proposition:
This parts manual is an invaluable resource for owners, DIY enthusiasts, and professional technicians. It provides precise part identification, facilitating accurate ordering and cost estimation for repairs. The inclusion of approximate prices and labor times from a professional repair shop catalog makes it a powerful tool for managing maintenance budgets and ensuring correct part procurement.
Manual User Base:
Ideal for owners who perform their own maintenance, independent repair shops, parts suppliers, and automotive restoration specialists.
📋 Manual Details
Coverage Areas
Covered Systems:
• Air Conditioning, Heater, Ventilation
• Air Bags
• Body Panels (Bumpers, Doors, Fenders, Hood, Roof)
• Brakes, ABS
• Convertible Top (if applicable)
• Cooling System, Radiator, Water Pump, Hoses
• Dashboard, Instrument Panel, Console
• Electrical (Alternator, Battery, Starter, Ignition, Lights, Cruise Control, Horn, Wipers)
• Emission System, Exhaust
• Engine (Oil pan, belts, pulleys, mounts, accessories - *excluding internal engine components*)
• Frame
• Fuel System
• Interior Trim
• Locks
• Moldings, Trim
• Paint Codes
• Seats
• Seat Belts
• Sunroof
• Suspension
• Steering
• Transmission (Mounts only)
• Wheels
• Windows, Glass
Uncovered Systems:
• Service/Repair Information
• Wiring Diagrams
• Electrical Harnesses
• Most electrical switches
• Engine internal parts (cylinder head, engine block, crankshaft, pistons, etc.)
• Transmission internals (gears, clutch, torque converter)
• Parts specific to Right-hand-drive vehicles (e.g., UK market)
• Parts specific to vehicles sold outside the USA
Region Applicability:
Primarily for vehicles sold in the USA and Canada.
Page Count
Estimated Page Count:
Varies by specific version, typically 300-600 pages for comprehensive factory parts catalogs.
Manual Type
Type:
Parts Catalog / Parts Manual
Language
Language:
English
Format
Format:
Digital (likely PDF) or Printed
📖 Manual Coverage
Systems Covered
Systems:
This manual focuses on identifying and ordering genuine Chrysler parts for the listed systems. It provides part numbers, exploded diagrams for visualization, and essential information for parts procurement.
Electrical Coverage Note:
Covers basic electrical components like alternators, starters, and batteries, but not detailed wiring diagrams or harness assemblies.
Procedures Included
Procedures:
• Parts identification via diagrams
• Ordering of genuine replacement parts
• Estimating repair costs based on labor time and parts price
Technical Depth
Depth:
Parts identification and cataloging. Does not provide repair instructions, diagnostic procedures, or torque specifications for installation.
Diagram Detail:
Features detailed exploded view diagrams that break down complex assemblies into individual components, clearly illustrating how they fit together.
📊 Manual Specifications
File Format
Digital Format Details:
If digital, typically a PDF format. Searchable text capability is common in factory-produced PDFs, allowing for quick part number or system searches.
Searchability:
If digital, a well-indexed PDF can offer excellent searchability by part number, description, or system.
Print Quality
Print Quality Description:
For printed versions, expect clear black and white or color diagrams, depending on the original source. Paper quality is typically standard manual stock.
Binding Type
Binding Type Description:
Printed versions are commonly bound with a comb binding, spiral binding, or perfect binding for durability in a workshop environment.
Paper Type
Paper Type Description:
Durable paper stock suitable for workshop use, often matte finish to reduce glare.
⚙️ Engine Specifications
Primary Engine
Engine Options:
For the 2004-2008 model years, the Chrysler Pacifica was primarily offered with a 3.5L V6 engine and, from 2007 onwards, an optional 4.0L V6 engine. This parts manual would cover components for both.
Performance
3.5L V6 Specs:
Approx. 250-255 horsepower and 250-255 lb-ft of torque. (Specifics varied slightly by model year).
4.0L V6 Specs:
Approx. 255-260 horsepower and 265 lb-ft of torque. (Introduced in 2007).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Layout
Cylinder Configuration:
V-type, 6-cylinder
Engine Components Covered
External Engine Parts:
Covers items like the oil pan, engine belts, pulleys, motor mounts, and external accessories (alternator, power steering pump, AC compressor) but not internal engine components like pistons, valves, or crankshafts.
🔧 Transmission
Standard
Transmission Type:
All-wheel drive (AWD) was standard on most Pacifica models. Some earlier models may have had front-wheel drive (FWD) as an option.
Optional
Transmission Gear Count:
The Pacifica utilized a 4-speed automatic transmission for the majority of its production run. Later models may have been equipped with a 6-speed automatic transmission.
Features
Transmission Fluid Type:
Chrysler ATF+4 (MS-9602) is the recommended fluid for most transmissions of this era. Always verify with specific vehicle documentation.
Transmission Components
Transmission Mounts:
The manual explicitly covers transmission mounts, crucial for isolating vibration and supporting the drivetrain.
📐 Dimensions
Exterior
Length:
Approximately 199.7 inches
Width:
Approximately 79.1 inches
Height:
Approximately 66.5 inches
Weights
Curb Weight:
Ranging from approximately 4,400 to 4,700 lbs depending on drivetrain and options.
Interior
Seating Capacity:
Typically configured for 6 or 7 passengers across three rows.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Typically 5-star (driver and passenger) in NHTSA frontal crash tests for models from 2005 onwards.
IIHS Side Impact Rating:
Good for many models, though some earlier models may have received acceptable ratings.
Active Features
Active Safety Features:
• Anti-lock Braking System (ABS)
• Traction Control (TCS)
• Electronic Stability Program (ESP) - available on later models
Passive Features
Passive Safety Features:
• Frontal airbags
• Side curtain airbags (optional/standard depending on trim and year)
• Seatbelt pretensioners
• Child seat LATCH anchors
💡 Technology Features
Infotainment
Audio System:
Available with premium audio systems, including SiriusXM Satellite Radio. CD/MP3 player integration was common.
Driver Assistance
Cruise Control:
Standard cruise control functionality is covered for components.
Connectivity
Rear Seat Entertainment:
Optional rear-seat entertainment systems (DVD players) were available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles for conventional oil, or 5,000-7,500 miles for synthetic oil. Consult owner's manual for precise recommendations based on driving conditions.
Transmission Fluid Change Interval:
Recommended every 30,000-60,000 miles, depending on driving severity and fluid type.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-20 is commonly recommended for most Pacifica models. Always verify with the owner's manual or oil fill cap.
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) coolant, typically pink or orange. Mopar OAT (Organic Additive Technology) coolant is also compatible. Consult manual for specific Mopar part numbers.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on specific ABS system requirements. Always verify with vehicle documentation.
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or equivalent. Verify specific type for accurate replacement.
Known Issues
Common Wear Items:
• CV Axles
• Wheel Bearings
• Brake pads and rotors
• Suspension components (ball joints, tie rod ends, control arm bushings)
Common Electrical Issues:
Water pump failures, occasional alternator issues, and interior electronic module problems have been reported.
Common Powertrain Issues:
Transmission solenoid issues or torque converter problems can occur. Some oil consumption might be noted in higher mileage engines.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler is widely credited with inventing the minivan segment with the Dodge Caravan and Plymouth Voyager in the mid-1980s. The Pacifica was an evolution of this pioneering spirit, aiming to blend minivan practicality with SUV-like styling and a more upscale interior.
Model Evolution
First Generation Development:
The first-generation Pacifica (CS platform) debuted for the 2004 model year. It was designed as a 'sports tourer' or 'crossover' vehicle, effectively a modern take on the minivan. Key updates during its run included the introduction of the larger 4.0L V6 engine and a 6-speed transmission in later years.
Production
Manufacturing Location:
The Chrysler Pacifica was manufactured at the Windsor Assembly Plant in Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Pacifica received praise for its distinctive exterior styling, often highlighted in automotive reviews for breaking away from the traditional minivan mold.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings varied throughout the model years, with some years receiving average or below-average reliability scores, particularly concerning the powertrain and electrical systems.
Certifications
Safety Certifications:
Met all US Federal Motor Vehicle Safety Standards (FMVSS) for its model years. NHTSA and IIHS ratings are key indicators of its safety performance.