🏷️ Basic Information

Make:

Chrysler

Model:

Neon

Trim:

SRT-4

Year:

2004

Chassis Code:

PT

Engine Code:

ECC (2.4L Turbocharged)

👋 Introduction

Market Niche:

Performance compact sedan, targeting the tuner and enthusiast market.

Competitors:

Subaru WRX, Mitsubishi Lancer Evolution (though often positioned below these), Honda Civic Si, Ford Focus SVT.

Performance Focus:

Significantly upgraded engine and suspension compared to standard Neon models, making it a purpose-built performance variant.

Value Proposition:

Offered a potent turbocharged engine and sporty handling at a more accessible price point than many import performance rivals.

Srt Division:

Represents Chrysler's Street and Racing Technology (SRT) division's foray into the compact performance segment.

📋 Manual Details

Primary Coverage:

2004 Chrysler PL SRT-4 and Neon

Secondary Coverage:

General Neon models of the second generation (PL platform)

Estimated Page Count:

1000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine:

2.4L DOHC Turbocharged (ECC), including disassembly, assembly, inspection, and component testing

Transmission:

5-Speed Manual Transmission (Getrag/Chrysler T850/NVT-3500), including clutch, linkage, and internal components

Drivetrain:

Front Wheel Drive (FWD) system, including axles, CV joints, and differential

Suspension:

Front independent suspension (MacPherson struts), Rear independent suspension (multi-link), including components, alignment, and adjustments

Steering:

Power-assisted rack and pinion steering system

Brakes:

Front and Rear disc brakes, ABS system, including hydraulic components, pads, rotors, and bleeding procedures

Cooling System:

Radiator, fan, water pump, thermostat, hoses, and coolant specifications

Fuel System:

Fuel tank, pump, filter, injectors, fuel pressure regulation, and Turbocharger fuel delivery

Exhaust System:

Exhaust manifold, catalytic converter, muffler, and turbo exhaust components

Electrical System:

Battery, charging system (alternator), starting system, ignition system, lighting, and wiring diagrams

Engine Control Module ECM:

ECU/PCM diagnosis, sensors (MAP, O2, Crankshaft, Camshaft, Knock), actuators, and powertrain control strategies

Body And Trim:

Exterior panels, interior trim, doors, windows, locks, seats, and body sealing

HVAC:

Heating, Ventilation, and Air Conditioning system, including compressor, refrigerant, and climate controls

Safety Systems:

Airbag system, seat belts, and ABS system

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, spark plug service, belt inspections

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation

Repair:

Step-by-step repair instructions for all major vehicle components and systems

Overhaul:

Complete engine and transmission overhaul procedures

Rebuild:

Component rebuild procedures for specific parts like turbochargers, alternators, starter motors

Diagnosis:

Detailed diagnostic routines for electrical and mechanical systems

Specifications And Tolerances:

Torque specifications, measurement tolerances, and clearance specifications for all critical components

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle circuits

Depth:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Searchable:

Yes (typically text-searchable PDF)

Printable:

Yes

Quality:

High resolution, suitable for clear reproduction of diagrams and text

Binding:

N/A (Digital Product)

Paper Type:

N/A (Digital Product)

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged

Engine Code:

ECC

Displacement:

2.4 Liters (2429 cc)

Horsepower:

205 hp @ 5800 RPM

Torque:

230 lb-ft @ 4200 RPM

Redline:

6500 RPM

Fuel Delivery:

Electronic Fuel Injection (EFI) with Denso turbocharger

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Turbo Model:

Garrett T25 or similar (specific manufacturer varied slightly, often specified as Mitsubishi TD04 or Garrett GT2554R in aftermarket upgrades)

Pistons:

Forged pistons (a key upgrade for durability)

Connecting Rods:

Forged connecting rods (a key upgrade for durability)

🔧 Transmission

Transmission Type:

5-Speed Manual

Transmission Model:

Getrag/Chrysler T850 (often referred to as NVG-3500 in some documentation)

Gear Ratios:

Specific ratios available in manual: 1st: 3.46, 2nd: 2.14, 3rd: 1.45, 4th: 1.06, 5th: 0.82, Reverse: 3.06

Final Drive Ratio:

4.05

Clutch Type:

Hydraulically actuated, single dry plate

Optional Transmission:

None (SRT-4 exclusively manual)

📐 Dimensions

Length:

170.1 inches (4320 mm)

Width:

67.0 inches (1702 mm)

Height:

55.4 inches (1407 mm)

Wheelbase:

104.3 inches (2649 mm)

Front Track:

58.5 inches (1486 mm)

Rear Track:

58.5 inches (1486 mm)

Curb Weight:

2950 lbs (1338 kg)

Gross Vehicle Weight Rating:

3750 lbs (1701 kg)

Trunk Capacity:

13.1 cubic feet (371 liters)

🛡️ Safety Features

NHTSA Frontal Driver:

4/5 Stars (for 2004 Neon)

NHTSA Frontal Passenger:

4/5 Stars (for 2004 Neon)

IIHS Moderate Overlap Frontal Offset:

Acceptable (for 2004 Neon)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Airbags:

Standard front airbags (driver and passenger), optional side curtain airbags

Seat Belts:

3-point front and rear seat belts, pretensioners for front seats

Body Structure:

Reinforced passenger safety cage

💡 Technology Features

Audio System:

AM/FM stereo with CD player, optional Infinity sound system.

Display:

Basic digital clock and radio display. No integrated navigation or touchscreen.

Cruise Control:

Standard cruise control

Auxiliary Input:

Not standard; aftermarket solutions often available.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (whichever comes first), using synthetic oil highly recommended for turbo applications.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed.

Spark Plugs:

Replace every 60,000 miles (specific performance plugs recommended).

Transmission Fluid:

Inspect at 30,000 miles, change typically recommended every 60,000-100,000 miles depending on usage and fluid type.

Coolant Flush:

Every 60,000 miles or 4 years.

Engine Oil:

SAE 0W-40 synthetic oil is often recommended by SRT specialists for its higher viscosity under heat and turbo protection.

Engine Oil Capacity:

4.5 Quarts (4.3 Liters) with filter change

Coolant:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent. 50/50 mix with distilled water.

Transmission Fluid:

ATF+4 (for automatic transmission, if applicable to other Neon models, but T850 is manual) - Manual Transmission Fluid (MTF) specifications for the T850 are critical and require specific GL-4 rated fluid.

Engine Mounts:

Common failure point, leading to engine movement and vibration. Upgraded mounts are a popular aftermarket solution.

Clutch:

Can wear out prematurely with aggressive driving. Clutch pedal springs can also fail.

Turbocharger:

Oil starvation or contamination can lead to premature failure. Proper maintenance and warm-up/cool-down cycles are crucial.

Fuel Injectors:

Can become clogged over time, affecting performance. Regular use of quality fuel and occasional injector cleaner is beneficial.

Suspension Components:

Worn control arm bushings, ball joints, and strut mounts are common on higher mileage vehicles.

📚 Vehicle History

Chrysler Performance:

Chrysler's history in performance tuning and motorsports, though this was a significant step into the compact performance segment.

Neon Generations:

This manual covers the second generation (PL platform, 2000-2005), with the SRT-4 being the high-performance variant introduced for the 2003 model year.

Manufacturing Location:

Belvidere, Illinois, USA

Production Years Srt4:

2003-2005

🏆 Awards & Recognition

Performance Awards:

Frequently lauded by automotive journalists for its exceptional performance-to-price ratio in its class during its production run.

Import Tuner Magazine:

Often featured and praised in import tuning publications for its modifiability and accessible performance.

Car And Driver Rankings:

Praised for its surprising acceleration and handling for its price point.