🏷️ Basic Information

Make:

Chrysler

Model:

Town & Country

Model Variant:

Caravan / Voyager (RS/RG Platform)

Year:

2002

Chassis Code:

RS/RG

👋 Introduction

Vehicle Segment:

Full-size minivan, known for its practicality, spacious interior, and family-hauling capabilities.

Key Competitors:

Ford Windstar, Chevrolet Venture/Pontiac Montana/Oldsmobile Silhouette, Honda Odyssey, Toyota Sienna, Kia Sedona.

Utility:

Designed for maximum passenger and cargo versatility, often featuring Stow 'n Go seating (though this feature may vary by specific trim for the 2002 model year) and family-oriented amenities.

Reliability Perception:

Perception of reliability can vary; this manual provides the tools to maintain and repair them effectively, addressing common concerns.

Benefit To Owner:

Empowers owners to perform maintenance, troubleshoot issues, and undertake repairs, leading to significant cost savings and a deeper understanding of their vehicle.

📋 Manual Details

Primary Coverage:

Workshop Service Repair

Included Topics:

Lubrication, Maintenance, Suspension, Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Clock, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring, Engine, Exhaust System, Frame/Bumpers, Fuel System, Steering, Automatic Transmission, Tires/Wheels, Body, Heating and Air Conditioning, Emission Control

Estimated Page Count:

Extensive (Specific count not provided, but implied to be comprehensive for a workshop manual)

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Detailed coverage including disassembly, inspection, repair, and reassembly of engine components, timing systems, and related accessories.

Engine Performance:

Includes fuel injection, ignition timing, emission control systems, and performance diagnostics.

Transmission Automatic:

Comprehensive procedures for automatic transmission service, repair, overhaul, fluid service, and electronic control diagnostics.

Brake System:

Covers hydraulic systems, ABS diagnostics and repair, caliper and rotor service, parking brake, and brake fluid specifications.

Suspension Steering:

Detailed information on front and rear suspension components, alignment procedures, steering gear, power steering system service, and wheel/tire balancing.

Electrical Electronics:

Extensive coverage of the entire vehicle electrical system, including lighting, instruments, power windows, locks, audio, infotainment, and all electronic control modules (ECMs).

HVAC:

Detailed diagnostic and repair procedures for heating, ventilation, air conditioning systems, refrigerant handling, component replacement, and system charging.

Body Chassis:

Includes body panel repair, door mechanisms, glass replacement, interior trim, frame diagnosis, bumper service, and chassis component checks.

Emission Control:

Coverage of emission control systems, catalytic converters, EVAP systems, and related diagnostics for compliance.

Maintenance:

Scheduled maintenance tasks, fluid level checks and changes, filter replacements, and lubrication points.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting guides, and common problem identification.

Repair Rebuild:

Step-by-step instructions for component removal, repair, replacement, and reassembly for virtually all vehicle systems.

Diagnostics:

Covers OBD-II diagnostics, Diagnostic Trouble Codes (DTCs), component testing, and electrical system diagnosis.

Wiring Diagrams:

Detailed wiring schematics for all vehicle circuits, facilitating electrical system diagnosis and repair.

Depth:

Comprehensive, covering everything from basic fluid changes and inspections to complex engine and transmission overhauls and electronic module diagnostics.

Target Audience:

Professional automotive technicians, DIY enthusiasts, and anyone seeking in-depth knowledge for servicing and repairing their Chrysler vehicle.

📊 Manual Specifications

Format:

PDF

Searchable:

Likely searchable due to PDF format, allowing for quick information retrieval.

Printability:

All pages are printable, enabling users to create physical copies of specific sections or the entire manual.

Diagram Quality:

High quality diagrams provided, crucial for understanding complex procedures and component locations.

Binding Type:

Digital Download (No physical binding)

Paper Type:

N/A (Digital)

Operating Systems:

Compatible with All Versions of Windows & Mac.

Software Required:

Adobe PDF Reader (or compatible PDF viewer).

⚙️ Engine Specifications

Engine Type 1:

3.3L OHV V6 (Chrysler EGG engine code)

Displacement 1:

3.3 Liters (3301 cc)

Horsepower 1:

Approx. 170-180 hp @ 5000 rpm (varies slightly by application)

Torque 1:

Approx. 210-220 lb-ft @ 3200 rpm (varies slightly by application)

Engine Type 2:

3.8L OHV V6 (Chrysler EGH engine code)

Displacement 2:

3.8 Liters (3778 cc)

Horsepower 2:

Approx. 180-190 hp @ 4700-5000 rpm

Torque 2:

Approx. 230-240 lb-ft @ 3800-4000 rpm

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI).

Fuel Type:

Unleaded Gasoline (87 octane recommended).

Block Material:

Cast Iron

Cylinder Head Material:

Aluminum

🔧 Transmission

Transmission Type:

4-Speed Automatic (41TE, 42LE)

Optional Transmission:

N/A (Automatic was standard for all models/engines in this year)

Transmission Control:

Electronically Controlled Automatic Transmission (with governor pressure, throttle valve position, and solenoid actuation).

Transmission Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 9602).

📐 Dimensions

Wheelbase:

119.0 inches (3023 mm)

Length:

196.5 inches (4991 mm)

Width:

79.3 inches (2014 mm)

Height:

68.5 inches (1740 mm)

Curb Weight:

Approx. 4,200 - 4,500 lbs (1905 - 2041 kg), depending on configuration.

Towing Capacity:

Up to 3,500 lbs (1588 kg) with optional towing package.

Max Cargo Volume:

Approx. 160-170 cubic feet (behind front seats), varies by seating configuration.

🛡️ Safety Features

NHTSA Rollover Rating:

Four out of five stars (for models equipped with ESC, though ESC availability may be limited or optional in 2002).

Antilock Brakes:

Standard Anti-lock Braking System (ABS) on all four wheels.

Traction Control:

Optional Traction Control System (TCS) available on some models.

Airbags:

Frontal airbags for driver and front passenger. Optional side-impact airbags might be available on higher trims.

Seat Belts:

Three-point seat belts in all seating positions, with front seat belt pretensioners.

💡 Technology Features

Audio System:

Factory radio systems could range from basic AM/FM with cassette to CD players, often with optional premium audio systems and rear-seat entertainment options.

Navigation:

Optional factory navigation system available on some higher trim levels.

Cruise Control:

Standard cruise control system.

Telematics:

No advanced telematics or smartphone integration typically found in this era, but optional features like UConnect may have begun to appear in later years of this generation.

Power Doors Locks:

Power door locks, power windows, and optional power sliding doors were common features.

🔧 Maintenance

Oil Change Interval:

Recommended every 3,000-5,000 miles (4,800-8,000 km) or as per severe duty schedule, depending on driving conditions and oil type used. Check manual for specific recommendations.

Engine Coolant Change:

Initial change at 60,000 miles (96,000 km) or 5 years, then every 30,000 miles (48,000 km) or 3 years thereafter.

Transmission Fluid Change:

Recommended every 30,000-60,000 miles (48,000-96,000 km), with filter replacement. ATF+4 is critical. Check manual for specific interval based on usage.

Spark Plug Replacement:

Platinum-tipped spark plugs typically rated for 100,000 miles (160,000 km) replacement interval.

Engine Oil Type:

SAE 5W-30 or 10W-30 (check dipstick and manual for specific viscosity based on ambient temperature).

Engine Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) with filter change for 3.3L and 3.8L V6.

Coolant Type:

Mopar Antifreeze/Coolant (50/50 mix with distilled water) or equivalent HOAT (Hybrid Organic Acid Technology) coolant.

Engine Misfires:

Commonly associated with faulty ignition coils, spark plug wires (if applicable to specific engine variant), or vacuum leaks.

Transmission Slipping:

Can occur due to low fluid levels, worn clutches, or faulty solenoids. Regular fluid and filter changes are crucial.

Power Window Motors:

Instances of power window motors failing or regulators binding have been reported.

HVAC Blend Door Actuators:

Failure of blend door actuators can lead to improper temperature control and air distribution.

Exhaust Manifold Leaks:

Cracked exhaust manifolds are a known issue, leading to ticking noises and potential exhaust leaks.

📚 Vehicle History

Parent Company:

Chrysler Corporation (at the time, later part of DaimlerChrysler, now FCA).

Platform:

RS/RG platform, which was an evolution of earlier Dodge Caravan/Plymouth Voyager platforms, representing a significant redesign for Chrysler's minivan lineup.

Key Redesign:

The 2001 model year marked a complete redesign of the minivan platform, introducing enhanced styling, improved aerodynamics, and a more refined interior and chassis. The 2002 model year represents the second year of this generation (third generation).

Manufacturing Location:

Windsor, Ontario, Canada; Saltillo, Coahuila, Mexico.

🏆 Awards & Recognition

Consumer Reports Ratings:

Consumer Reports often provided mixed reviews for this generation, citing areas for improvement in reliability compared to some competitors, while praising its practicality.

Jd Power Rankings:

Generally received average to below-average ratings in initial quality and dependability surveys during this period.

Safety Certifications:

Met all Federal Motor Vehicle Safety Standards (FMVSS) for its model year.