🏷️ Basic Information

Make:

Chrysler

Model:

Town & Country

Model Variant:

Voyager

Year:

2005

Platform Code:

RS

👋 Introduction

Market Position:

The 2005 Chrysler Town & Country and Voyager represented Chrysler's offering in the highly competitive minivan segment, targeting families and individuals needing versatile passenger and cargo hauling capabilities.

Competitive Analysis:

Competed directly with models such as the Honda Odyssey, Toyota Sienna, and Ford Freestar/Windstar, as well as other minivans from General Motors and European manufacturers. Key selling points often included styling, interior features, and pricing.

Key Features:

The RS platform vehicles were known for their practicality, spacious interiors with flexible seating arrangements, and a range of available comfort and convenience features. This manual provides detailed technical information crucial for maintaining these aspects.

Vehicle Segment:

Full-size minivan.

📋 Manual Details

Coverage Areas:

Introduction, Lubrication & Maintenance, Suspension, Differential & Driveline, Brakes, Cooling, Audio Systems, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication, Wiring Diagrams, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission/Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index.

Page Count:

Not specified in product information.

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine mechanical and electrical systems, transmission/transaxle operation and repair, brakes (including ABS), suspension and steering, HVAC, fuel and emissions, electrical systems (lighting, audio, instrumentation, power accessories, theft security, restraints), body and frame, cooling system, exhaust system, driveline components, and diagnostic procedures.

Electrical System Depth:

Detailed wiring diagrams are included, covering all major electrical circuits, control modules (ECM, TCM, BCM), lighting, power accessories, and diagnostic connectors.

Cooling System Coverage:

Radiator, water pump, thermostat, hoses, coolant types, and bleeding procedures.

Fuel System Coverage:

Fuel pump, fuel filter, fuel injectors, fuel lines, and evaporative emissions control (EVAP).

Procedures Included:

Routine maintenance, scheduled servicing, troubleshooting diagnostics, component removal and installation, assembly and disassembly, repair procedures, adjustments, specifications, and wiring diagrams.

Diagnostic Procedures:

Extensive troubleshooting guides, diagnostic trouble code (DTC) tables, and step-by-step diagnostic flowcharts for various systems.

Body Repair Procedures:

Includes procedures for body panel alignment, interior trim removal/installation, door and liftgate adjustments, and basic collision repair information.

Wheel Alignment Specs:

Specifications for front and rear wheel alignment angles.

Technical Depth:

Comprehensive, covering everything from basic lubrication and maintenance to advanced engine and transmission rebuilds, electrical diagnostics, and bodywork. Suitable for both DIY enthusiasts and professional mechanics.

Torque Specifications:

Detailed torque specifications provided for all critical fasteners, including engine components, suspension parts, and wheel lug nuts.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High resolution, ensuring clear and legible text and diagrams when printed.

Binding Type:

Digital Download (Printable)

Paper Type:

N/A (Digital)

Compatibility:

All PC based Windows operating systems and Mac OS.

Requirements:

Adobe PDF Reader and WinZip.

Manual Completeness:

This is a complete factory service and repair manual, designed to cover all aspects of vehicle maintenance and repair, equivalent to what dealers use.

Searchability:

PDF format typically allows for text searching, making it easy to find specific information quickly.

⚙️ Engine Specifications

Primary Engine:

Likely the 3.8L V6 (EGH), though a 3.3L V6 (EGA) might also be available depending on trim. The manual would cover both if applicable.

Engine Power 3.8L V6:

Approx. 205 hp @ 5200 rpm

Engine Torque 3.8L V6:

Approx. 235 lb-ft @ 4000 rpm

Fuel System:

Sequential Electronic Fuel Injection (SEFI)

Engine Management System:

Chrysler's NGC (Next Generation Controller) or similar integrated engine control unit.

Engine Codes Covered:

Likely includes 3.3L (EGA) and 3.8L (EGH) V6 engines.

Engine Layout:

V6, Front-wheel drive.

🔧 Transmission

Standard Transmission:

4-speed automatic transaxle (e.g., 41TE/42LE family).

Optional Transmission:

N/A for this generation minivan, typically only automatic was offered.

Transmission Features:

Electronic control, torque converter lock-up, often with a 'Winter' or 'Tow' mode.

Transmission Codes Covered:

Likely covers the 4-speed automatic transaxle models such as 41TE and 42LE.

📐 Dimensions

Wheelbase:

Approx. 119.3 inches (for RS platform)

Length:

Approx. 199.5 inches

Curb Weight:

Varies by configuration, generally around 4200-4500 lbs.

Gross Vehicle Weight Rating:

Varies by configuration, typically around 6000-6500 lbs. Manual will provide specific GVWR.

Seating Capacity:

Up to 7 or 8 passengers, depending on configuration.

🛡️ Safety Features

NHTSA Front Impact Driver:

Likely 4-star or 5-star for 2005 models, depending on specific test results.

NHTSA Front Impact Passenger:

Likely 4-star or 5-star for 2005 models, depending on specific test results.

IIHS Offset Frontal Crash:

Good, Acceptable, or Marginal depending on specific test data for the year and platform.

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control (often optional).

Passive Safety Features:

Front airbags, available front side-impact airbags, three-point seatbelts for all occupants, LATCH child seat anchor system.

Seatbelt Pretensioners:

Standard on front seatbelts.

💡 Technology Features

Infotainment System:

Base models typically featured a standard AM/FM radio with CD player. Higher trims could offer upgraded audio systems, rear-seat entertainment, and in-dash navigation (less common for 2005).

Rear Seat Entertainment:

Optional overhead or seat-mounted screens available on higher trims.

Driver Assistance Features:

Optional features might have included rear park assist sensors. More advanced driver-assistance systems were not common on minivans of this era.

Connectivity Features:

Accessory power outlets. Bluetooth or USB connectivity was not standard and unlikely for this model year.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions. Manual will specify exact intervals and oil types.

Engine Coolant Change:

Initial change at 5 years or 100,000 miles, then every 2-5 years or 30,000-100,000 miles thereafter. Manual will detail OAT coolant specifications.

Transmission Fluid Change:

Typically every 30,000-100,000 miles, depending on usage. Manual will specify fluid type (e.g., ATF+4) and interval.

Spark Plug Replacement:

Intervals vary based on plug type (e.g., copper, platinum, iridium). Manual will specify recommended plugs and mileage.

Engine Oil Specification:

Likely SAE 5W-20 or 5W-30, meeting Chrysler MS-6395 specification (manual will confirm).

Transmission Fluid Specification:

Chrysler ATF+4 (MS-9602) is highly probable.

Coolant Specification:

Chrysler HOAT (Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) antifreeze, typically orange or pink.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid, depending on system requirements. Manual will specify.

Power Steering Fluid Specification:

Chrysler power steering fluid or equivalent DEXRON-III/MERCON ATF. Manual will confirm.

Known Issues:

Potential issues can include transmission solenoid failures, power sliding door malfunctions, HVAC blower motor resistor issues, and minor electrical gremlins. The manual will provide diagnostic steps for these.

Common Maintenance Tasks:

Regular checks of fluid levels, tire pressure, brake wear, belts, and hoses. The manual will guide through all these.

Oil Filter Part Number Example:

Typical Mopar or aftermarket equivalent like Wix 57060 or Purolator L20195 (manual will list OEM PN).

📚 Vehicle History

Brand Heritage:

Chrysler has a long history in the minivan market, essentially popularizing the segment with the original Dodge Caravan/Plymouth Voyager in the mid-1980s. The Town & Country has consistently been positioned as the more upscale offering.

Model Evolution:

The 2005 model year falls within the fourth generation of Chrysler minivans (1996-2007 for the original platform, with significant updates). This generation saw continuous refinement in styling, safety, and features.

Platform Generation:

Fourth generation (RG/RS) of Chrysler's minivans.

Production Location:

Windsor, Ontario, Canada (Chrysler Canada's minivan assembly plant).