Chrysler Sebring 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Codes Chassis Code: JR41 👋 Introduction Market Position Segment: Mid-size Sedan/Coupe/Convertible Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord,...

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标签: 2004 Car Chrysler Marine Misc Outboard Engines Sebring

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Sebring

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size Sedan/Coupe/Convertible

Competitive Analysis

Competitors:

Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Malibu

Key Features

Body Styles:

Sedan, Coupe, Convertible

Platform:

Chrysler JS platform

📋 Manual Details

Coverage Areas

General Coverage:

Full Service Repair and Maintenance

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

2.4L DOHC I4 (ED3), 2.7L DOHC V6 (EER), 3.0L V6 SOHC (6G72)

Transmission:

4-Speed Automatic (41TE, 42LE)

Brakes:

Front Disc (Vented), Rear Disc (Solid), ABS System

Steering:

Power Rack and Pinion

Suspension:

Front MacPherson Struts, Rear Independent (Multi-link or Trailing Arm depending on configuration)

Electrical:

Complete Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories, ECU Diagnostics

HVAC:

Air Conditioning, Heating, Ventilation System

Body And Chassis:

Body Panels, Doors, Windows, Interior Trim, Frame Components

Restraint Systems:

Airbag System, Seatbelts

Procedures Included

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Service

Troubleshooting:

Diagnostic Procedures, Symptom-based Diagnosis, DTC (Diagnostic Trouble Code) Interpretation

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair

Rebuild Refurbish:

Detailed procedures for major component overhauls

Technical Depth

Depth:

Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical diagnostics.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF with clear diagrams.

Print Quality

Printability:

Printable pages for workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1:

2.4L DOHC 16V I4 (ED3)

Engine 2:

2.7L DOHC 24V V6 (EER)

Engine 3:

3.0L SOHC V6 (6G72 - Mitsubishi Derived)

Performance

Hp 2.4L:

150 hp @ 5800 rpm

Torque 2.4L:

163 lb-ft @ 4000 rpm

Hp 2.7L:

200 hp @ 5800 rpm

Torque 2.7L:

190 lb-ft @ 4200 rpm

Hp 3.0L:

156 hp @ 5200 rpm

Torque 3.0L:

187 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic (41TE)

Optional

Optional Transmission:

4-Speed Automatic (42LE) on 2.7L V6 models

Features

Automatic Features:

AutoStick (manual shifting capability)

📐 Dimensions

Exterior

Length Sedan:

Approx. 193.7 inches

Width:

Approx. 70.1 inches

Height Sedan:

Approx. 56.2 inches

Wheelbase:

Approx. 109.7 inches

Cargo

Trunk Volume Sedan:

Approx. 15.0 cu ft

Weights

Curb Weight Base:

Approx. 3200-3500 lbs (depending on body style and engine)

🛡️ Safety Features

Ratings

NHTSA Front Driver:

NHTSA Front Passenger:

IIHS Front Small Overlap:

Acceptable

Active Features

Standard on all models

Traction Control:

Optional on some models

Passive Features

Airbags Front:

Driver and Passenger Frontal Airbags

Airbags Side:

Optional Front Side Airbags

Seatbelts:

3-point front and rear seatbelts

💡 Technology Features

Infotainment

Audio Options:

AM/FM Radio with CD Player, Optional Infinity Speaker System

Driver Assistance

Cruise Control:

Standard

Connectivity

Power Windows Locks:

Standard on most trims, power convertible top

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)

Coolant Flush Interval:

Every 30,000 miles or 36 months

Transmission Fluid Change:

Every 30,000-60,000 miles (dependent on driving conditions)

Fluid Specifications

Engine Oil 2.4L:

SAE 5W-30, API Service SG or higher (check manual for exact spec)

Engine Oil 2.7L/3.0L:

SAE 5W-30, API Service SG or higher (check manual for exact spec)

Transmission Fluid:

ATF+4 (Mopar)

Coolant:

Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent

Known Issues

Common Issue 1:

Oil leaks from valve cover gasket and oil pan gasket.

Common Issue 2:

Transmission shifting issues or failure, particularly with the 41TE/42LE.

Common Issue 3:

Premature wear of suspension components (ball joints, tie rod ends).

Common Issue 4:

HVAC blower motor resistor failure.

Common Issue 5:

Power window regulator failure.

Common Issue 6:

EGR valve clogging, leading to rough idle and check engine lights.

📚 Vehicle History

Brand Heritage

Chrysler Legacy:

Long-standing American automotive manufacturer known for a range of vehicles.

Model Evolution

Sebring Gen2:

This generation (2001-2006) represented a significant redesign over its predecessor, offering more modern styling and improved platform.

Production

Manufacturing Plant:

Sterling Heights Assembly Plant, Michigan, USA

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received good ratings in frontal crash tests from IIHS and NHTSA for its era.

Ratings

Consumer Reports Reliability:

Varied; generally average to below average for the model year.