Engine Management:
Detailed diagnosis and repair for all engine control modules, sensors, actuators, and ignition systems.
Fuel System:
Fuel pump, injectors, pressure regulator, lines, tank, and emissions control.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, and coolant specifications.
Exhaust System:
Manifold, catalytic converter, muffler, pipes, and hanger replacement.
Driveline Transmission:
Automatic transmission (41TE) overhaul, fluid service, and torque converter replacement. Differential and drive axle service.
Suspension Steering:
Front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), wheel alignment procedures, power steering system.
Brakes:
Front and rear brake system diagnosis, repair, component replacement (pads, rotors, calipers, lines), ABS system troubleshooting.
Electrical Systems:
Wiring diagrams for all vehicle systems, battery, charging system, lighting, instruments, power windows, locks, mirrors, horn, wipers/washers.
Body Chassis:
Frame and bumper repair, body panel replacement, door/hood/trunk adjustment, interior trim removal, glass replacement.
HVAC:
Air conditioning system service, heater core, blower motor, climate control module, refrigerant recharge.
Restraints Safety:
Airbag system diagnostics and replacement procedures, seat belt mechanisms.
Instrumentation Controls:
Instrument cluster removal and repair, gauge diagnostics, chimes and buzzer systems, message systems.
Maintenance Schedules:
Detailed routine maintenance intervals for oil changes, fluid checks, filter replacements, spark plugs, and more.
Troubleshooting:
System-specific diagnostic charts and flowcharts for identifying and resolving common and uncommon issues.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Torque Specifications:
Comprehensive listing of torque values for critical fasteners across all systems.
Wiring Diagrams:
High-quality, detailed wiring schematics for all electrical circuits.
Component Identification:
Clear identification of all parts and components within each system.
Diagnostic Codes:
OBD-I and OBD-II diagnostic trouble code (DTC) definitions and troubleshooting steps.
Depth:
Expert-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools:
Includes information on required diagnostic tools and their usage.
Rebuild Instructions:
Detailed procedures for overhauling major components like engines and transmissions.
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (traditional interval for this era).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (refer to manual for specific plug type).
Transmission Fluid Change:
Every 30,000 miles or 24 months (severe service) / 60,000 miles (normal service).
Engine Oil Type:
API SJ, SAE 5W-30 (check manual for exact viscosity based on temperature).
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (or equivalent 50/50 mix with distilled water).
Power Steering Fluid:
ATF+3 or ATF+4
Common Complaints:
Transmission issues (slipping, delayed engagement, especially with the 41TE), head gasket leaks (particularly with the 2.4L engine), electrical glitches, interior trim wear, occasional suspension component wear (bushings, ball joints).