Segment:
Full-size minivan.
Target Audience:
Chrysler Town & Country Caravan owners, DIY mechanics, professional repair shops.
Competitors:
Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Buick Terraza.
Manual Value Proposition:
Provides essential information for maintenance, repair, and parts identification, saving time and money.
Content Highlights:
Extensive diagrams, detailed procedures, torque specifications, troubleshooting guides.
Primary Coverage:
Comprehensive service and repair for the 2002 Chrysler Town & Country Caravan.
Secondary Coverage:
Parts ordering, maintenance, troubleshooting.
Estimated Page Count:
Varies by specific edition, typically 1000+ pages for a complete factory service manual.
Type:
Factory Service Manual / Workshop Manual
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine performance diagnostics, emission controls.
Transmission Driveline:
Automatic transmission service and repair, differential and driveline components, CV axles, propeller shafts.
Brakes:
Hydraulic brake systems, disc brakes, drum brakes, anti-lock braking system (ABS) diagnosis and repair.
Suspension Steering:
Front suspension, rear suspension, steering system diagnosis and repair, power steering, wheel alignment.
Electrical Electronics:
Battery, charging system, starting system, lighting systems, instrument cluster, power accessories, power windows, power seats, horn, wipers/washers, audio systems, chime/buzzer systems, message systems, electronic control modules (ECM/PCM), wiring diagrams, navigation/telecommunication systems.
Body Chassis:
Frame and bumpers, body panels, doors, interior trim, seating systems, restraints (airbags, seat belts), speed control, vehicle theft security systems.
Maintenance:
Scheduled maintenance intervals, fluid checks and changes, filter replacements, tune-up procedures, lubrication.
Repair Rebuild:
Complete tear-down and rebuild procedures for major components, component replacement, diagnostics and troubleshooting.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation, electrical system diagnostics.
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete mechanical and electrical system overhauls.
Engine Type:
3.3L V6 OHV 12-Valve
Displacement:
3.3 Liters (201 cu in)
Horsepower:
Approx. 158 hp @ 4600 rpm
Torque:
Approx. 190 lb-ft @ 3200 rpm
Fuel System:
Multi-port Electronic Fuel Injection (MPI)
Engine Type 2:
3.8L V6 OHV 12-Valve
Displacement 2:
3.8 Liters (230 cu in)
Horsepower 2:
Approx. 180 hp @ 4400 rpm
Torque 2:
Approx. 230 lb-ft @ 3200 rpm
Recommended Oil Type:
SAE 5W-30 (Check manual for exact specification and API service category)
NHTSA Front Impact:
4 Stars (Driver and Passenger - for 2002 model year, check specific testing data)
NHTSA Side Impact:
4 Stars (Front Occupant), 4 Stars (Rear Occupant - for 2002 model year, check specific testing data)
Airbags:
Driver and front passenger airbags, optional side airbags (check specific vehicle configuration).
Seat Belts:
Three-point seat belts for all seating positions, integrated child seat anchors (LATCH).
ABS:
Standard Anti-lock Braking System (ABS).
Audio Options:
Factory AM/FM stereo with CD player, cassette player, and optional premium Infinity sound system.
Navigation:
Optional factory navigation system available on higher trim levels.
Cruise Control:
Standard speed control (cruise control).
Park Assist:
Optional rear park assist sensors available on some models.
Auxiliary Inputs:
Typically no standard auxiliary input jack for external media players; aftermarket solutions may be available.
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months (whichever comes first), depending on driving conditions and oil type. Refer to manual for specific recommendations.
Transmission Fluid Change:
Every 30,000 - 50,000 miles (especially for ATF+4 fluid). Crucial for transmission longevity.
Engine Coolant Change:
Initial change at 60,000 miles or 5 years, then every 30,000 miles or 2 years thereafter (for HOAT coolant).
Spark Plug Replacement:
Approx. 100,000 miles for original equipment iridium or platinum plugs (refer to manual for exact type and interval).
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid.
Transmission Problems:
The 41TE transmission can be prone to wear, particularly in the torque converter clutch and clutch packs, especially with neglected fluid changes. 'Chugging' or slipping can indicate internal issues. Heat is a major enemy of these transmissions.
Engine Mounts:
Engine and transmission mounts can degrade over time, leading to excessive vibration and noise, especially during acceleration or braking.
Cooling System:
Heater core leaks and radiator issues can occur, leading to coolant loss and cabin heating problems. Water pump failures are also possible.
Power Door Locks Windows:
Issues with power door locks, windows, and sliding door mechanisms are common due to complex electrical systems and wear on motors and actuators.
Suspension Components:
Ball joints, tie rod ends, and struts can wear out, leading to steering looseness, uneven tire wear, and clunking noises.
Minivan Legacy:
Chrysler is credited with pioneering the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in the mid-1980s, with the Town & Country positioned as the upscale trim level.
Generation:
2002 models belong to the second generation (NS) of the Chrysler minivans, introduced for the 1996 model year and updated through various facelifts and refinements.
Manufacturing Location:
Windsor Assembly Plant, Windsor, Ontario, Canada.
