Chrysler Town&Country 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 2003 Codes Chassis Code: RG 👋 Introduction Market Position Vehicle Segment: Full-size minivan Target Audience: Families requiring spacious and...

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标签: 2003 Car Cars Chrysler Town and Country Town&Country

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Town & Country

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Full-size minivan

Target Audience:

Families requiring spacious and versatile transportation

Competitive Analysis

Key Competitors:

Dodge Grand Caravan, Honda Odyssey, Toyota Sienna, Ford Freestar/Windstar

Key Features

Innovations At Time:

Stow 'n Go seating (introduced later in the generation but concept of minivan flexibility was key)

Manual Value Proposition:

Empowers owners and technicians with factory-level diagnostic and repair knowledge for accurate and efficient servicing.

📋 Manual Details

Coverage Areas

Applicable Models:

All 2003 Chrysler Town & Country trims and configurations

Page Count

Estimated Page Count:

Approx. 2000-3000 pages (typical for comprehensive factory service manuals)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul procedures, component testing, specifications for all engines

Engine Electrical:

Ignition system, fuel injection, sensors, actuators, diagnostics, wiring diagrams

Transmission Mechanical:

Automatic transmission (e.g., 41TE/42LE) overhaul, component identification, torque specifications

Transmission Electrical:

Transmission control module (TCM) diagnostics, sensor inputs, solenoid operation, wiring diagrams

Brakes:

Hydraulic system, ABS (Anti-lock Braking System), components, bleeding procedures, diagnostics

Suspension:

Front and rear suspension components, alignment specifications, troubleshooting

Steering:

Power steering system, steering gear, components, fluid specifications

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant handling, component diagnosis

Body Electrical:

Lighting, power accessories, interior/exterior electronics, control modules, wiring diagrams

Body Structure:

Body panel removal/installation, structural components, door/window mechanisms

Chassis Electrical:

Trailer wiring, towing provisions, chassis sensors

Procedures Included

Routine Maintenance:

Oil change, filter replacement, fluid checks, spark plug service, belt replacement

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, flowcharts

Component Replacement:

Detailed step-by-step instructions for replacing major and minor components

Disassembly Assembly:

Comprehensive guides for breaking down and reassembling vehicle systems and components

Diagnostic Testing:

Procedures for testing electrical circuits, sensors, actuators, and mechanical systems

Torque Specifications:

Precise torque values for all critical fasteners

Alignment Procedures:

Front and rear wheel alignment specifications and adjustment procedures

Technical Depth

Diagnostic Capabilities:

In-depth diagnostic procedures, including OBD-II interpretation and specific Chrysler diagnostic tools

Repair Complexity:

Covers everything from basic fluid changes to complete engine and transmission rebuilds

Electrical Diagrams:

Detailed, high-quality wiring diagrams for all vehicle systems

Component Illustrations:

Clear illustrations and diagrams of components and their locations

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Resolution:

High-resolution scans/digital files for clarity

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

3.3L V6 SOHC MPI

Displacement:

3301 cc (201.5 cubic inches)

Bore X Stroke:

93.0 mm x 81.0 mm (3.66 in x 3.19 in)

Compression Ratio:

9.6:1

Performance

Horsepower:

180 hp @ 5000 RPM

Torque:

205 lb-ft @ 3200 RPM

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Fuel Pump Pressure:

49-57 PSI (338-393 kPa)

Engine Code

Optional Engine Code:

Optional Engine Code

Optional Engine Type:

3.8L V6 OHV MPI

Optional Engine Type

Optional Displacement:

3800 cc (231.9 cubic inches)

Optional Performance

Optional Horsepower:

205 hp @ 5000 RPM

Optional Torque:

240 lb-ft @ 3000 RPM

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transaxle

Transmission Model:

Optional

Transmission Type Optional:

4-speed Automatic Transaxle

Transmission Model Optional:

42LE (typically with the 3.8L engine)

Features

Overdrive Gears:

4 (including overdrive)

Transmission Fluid Type:

ATF+4 (Mopar)

Transmission Fluid Capacity:

Approx. 8.0 quarts (7.6 liters) for refill, 10.5 quarts (9.9 liters) for overhaul

📐 Dimensions

Exterior

Wheelbase:

3030 mm (119.3 inches)

Length:

4999 mm (196.8 inches)

Width:

1943 mm (76.5 inches)

Height:

1750 mm (68.9 inches)

Front Track:

1600 mm (63.0 inches)

Rear Track:

1608 mm (63.3 inches)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 0.4 cubic meters (14.1 cubic feet)

Cargo Volume Behind 2Nd Row:

Approx. 1.3 cubic meters (45.1 cubic feet)

Cargo Volume Behind 1St Row:

Approx. 3.0 cubic meters (106.1 cubic feet)

Weights

Curb Weight:

Approx. 1900-2000 kg (4200-4400 lbs)

Gross Vehicle Weight Rating Gvwr:

Approx. 2722 kg (6000 lbs)

Towing Capacity:

3500 lbs (1588 kg) with optional towing package

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

5-star (2003 Model Year)

NHTSA Front Passenger Impact:

5-star (2003 Model Year)

NHTSA Side Driver Impact:

4-star (2003 Model Year)

NHTSA Side Passenger Impact:

4-star (2003 Model Year)

NHTSA Rollover Resistance:

4-star (2003 Model Year)

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCS)

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Available front-seat side airbags

Seatbelts:

Three-point seat belts with pretensioners for all seating positions

💡 Technology Features

Infotainment

Audio System:

Available AM/FM stereo with CD player, optional Infinity speaker systems, and rear-seat entertainment options.

Driver Assistance

Parking Assist:

Optional rear parking assist sensors.

Connectivity

Remote Keyless Entry:

Standard or optional remote keyless entry system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic blend or synthetic oil)

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)

Cabin Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)

Spark Plugs:

Replace at 100,000 miles (160,000 km) (typically platinum or iridium type)

Transmission Fluid:

Inspect every 30,000 miles (48,000 km), replace fluid and filter every 60,000 miles (96,000 km)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.75 quarts (4.5 liters) with filter (3.3L engine), 5.0 quarts (4.7 liters) with filter (3.8L engine)

Coolant Type:

Mopar OAT (Organic Additive Technology) Antifreeze/Coolant (MS-9769)

Coolant Capacity:

Approx. 10.5 quarts (9.9 liters)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

ATF+4 (Mopar) or equivalent

Known Issues

Common Transmission Issue:

Slipping or harsh shifting due to internal wear or solenoid issues in the 41TE/42LE transmissions.

Common Engine Issue:

Intake manifold gasket leaks (particularly on the 3.8L OHV engine) leading to coolant or vacuum leaks.

Common Electrical Issue:

Power sliding door module failures, power window regulator issues, and occasional HVAC control module problems.

Common Suspension Issue:

Worn ball joints, tie rod ends, and control arm bushings leading to steering looseness and tire wear.

📚 Vehicle History

Brand Heritage

Brand Focus:

Chrysler has a long history of innovation in the minivan segment, pioneering the concept.

Model Evolution

Generation:

Third Generation (2001-2007)

Design Language:

More rounded and aerodynamic styling compared to previous generations.

Key Updates 2003:

Minor updates, potentially including new option packages or feature availability.

Production

Manufacturing Plant:

Windsor Assembly Plant, Windsor, Ontario, Canada

🏆 Awards & Recognition

Recognitions

Segment Popularity:

Chrysler's minivans have consistently been strong sellers and popular choices in their segment.

Safety Awards:

Achieved good NHTSA ratings, reflecting a focus on occupant safety for the era.